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July 17, 2025

What is Wave Planning in a Warehouse Management System?

Warehouse management systems make daily warehouse operations efficient. And wave planning is at the heart of it.

As part of the supply chain industry where efficiency is of utmost importance, the fast-paced environment of warehouse management requires every aspect of operations to work on schedule. This is where wave planning comes into play and brings efficiency to the table.

It integrates with warehouse management systems and streamlines end-to-end warehouse operations to meet customer expectations of fast shipping and real-time updates.

What is Wave Planning in a Warehouse?

Wave planning batches orders for optimized picking routes, shipping, and priority. It supports operational workflows and integrates with warehouse wave picking strategies to maximize productivity, reduce errors, and improve overall daily warehouse output.

This turns warehouse operations into an organized process of handling and systematizing hundreds of orders a day.

Best Practices for Wave Management

Applying the best practices for wave management allows for maximum efficiency in managing daily warehouse operations. Start with these:

Prioritize Orders Strategically

Not all orders need to be shipped at the same time. Some can wait, others can’t. Strategic planning means prioritizing orders based on shipping deadlines to ensure they are shipped out and delivered on time. This increases customer satisfaction and overall operational efficiency. To better understand the core workflows that make this strategy effective, explore how we have explained the six key warehouse processes.

Leverage Real-Time Data

Accessing real-time data allows you to monitor every wave that’s happening, from orders getting picked up to those that are delayed. This lets you take action accordingly, especially when spotting issues as they are happening.

Minimize Downtime

Downtimes are red flags in wave management. They are equal to unproductivity and possible shipment delays, both affecting operations to meet quotas and customer satisfaction.

Reduce idle time in operations with these methods:

  • Ensure all inventory is ready and accessible
  • Auto-launch waves per order category
  • Monitor pickers and packers, and reassign them as needed
  • Set up alerts for any disruption so they’re solved ASAP
  • Use smaller, targeted waves for more flexibility

Plan for Peak Periods

High-demand periods like holidays, promotions, and occasional spikes can cause chaos, especially if you don’t have a plan in place. That chaos can overwhelm your normal operations and lead to delays and unsatisfied customers.

Avoid this by ensuring scalability for peak periods with effective wave planning:

  • Forecast orders based on past data
  • Use shorter, more frequent waves that are easier to adjust
  • Separate waves according to categories & priority
  • Have a backup plan to keep operations in place despite delays or failures
  • Utilize real-time monitoring for immediate actions on issues

If you’re preparing your warehouse for high-volume fulfillment, it may be worth exploring how automated warehouse picking systems can make wave execution more efficient and adaptable.

Use Defined Picking Zones

Warehouses have different zones to which pickers are assigned.

Having specific picking zones gives structure to the picking process, making it easier to execute even through high-volume orders.Having defined picking zones helps:

  • Reduce travel time for pickers and allow more time to fulfill orders
  • Balance workload among staff by assigning them according to the volume of orders
  • Pickers become knowledgeable about their zone, making work easier and more efficient

How Does Wave Management Handle Unexpected Changes in Order Volume?

Wave management gives you the flexibility to adapt quickly when an unexpected change occurs during operations.

A common issue often faced in wave management is the sudden changes in order volume. This disrupts the flow of current waves and may have an avalanche effect on the whole operation if not solved immediately.

Here’s how wave management adjusts operations to meet demand fluctuations:

  • Adjusts the wave by splitting large ones into smaller waves
  • New orders are added quickly to the system
  • Reassign workers to high-volume zones through alerts.

How Does a WMS Simplify Wave Management?

A warehouse management system creates an overall plan that controls the flow of a warehouse's production. Using tools and automation, a WMS simplifies and streamlines wave management to execute warehouse operations from fulfillment to packing and delivery.

What is the Difference Between Wave Planning and Wave Management?

The main difference between wave planning and wave management is that the former is where the strategizing happens, while the latter is the execution and overseeing that the plan takes place.

Wave planning is the strategic part of grouping what orders should be fulfilled together, setting the time for wave releases, and adjusting them based on warehouse capacity and labor availability.

Wave management is the main operational part where the production happens. It tracks the real-time progress of wave execution to ensure things are running smoothly according to plan.

Digital vs. Wholesale Waves

The main difference between digital and wholesale waves lies in their order size, wave planning, and operational goal. Due to their differences, each wave type requires different planning and strategy.

Digital waves service the B2C channel, are high in volume, and often have small, single-item orders that require urgent or same-day deliveries. The wave strategy used is frequent and short for flexibility. For this wave type, warehouse managers use WMS-integrated mobile devices for tech support

Meanwhile, wholesale waves are for bulk orders, often for retail distribution, resellers, or B2B supply chains. Wholesale waves have a lower order volume with large shipments and more flexible timelines.

Key Takeaways

  • Wave planning creates more efficient warehouse operations by grouping together orders based on routes, delivery time, and priority.
  • Prioritizing orders and minimizing downtime are important, especially during high demand and peak periods.
  • Strategizing happens in wave planning while executing the strategy happens during wave management.

Frequently Asked Questions

Can Wave Planning be Used in Warehouses with Small Inventories?

Yes, it can be used if they have large volumes of orders per day, orders with time-blocked pickups, or group orders with shipping deadlines.

Are There Specific Industries where Wave Planning is Most Beneficial?

Yes. eCommerce and retail, grocery and food distribution, healthcare and pharmaceutical, industrial supply, and consumer packaged goods industries are industries that benefit from wave planning. These are industries with high order volume, delivery sensitivity, and high operational complexity.

Can Wave Management Improve Same-Day Shipping Capabilities?

Yes, wave management is designed to make warehouse operations, including same-day shipping, possible. Wave management creates a structure that speeds up the order fulfillment, speeding up the process for all warehouse operations, such as same-day shipping.

July 17, 2025

What is Warehouse Wave Picking? Definition and Essential Tips

Your warehouse isn’t slow because your team isn’t working hard. It’s slow because they’re working inefficiently. When every picker is chasing orders in random directions, you lose time, increase errors, and risk customer satisfaction.

Wave picking fixes that by turning chaos into coordination. By grouping orders for optimized picking routes and releasing them in scheduled “waves,” you can streamline picking, reduce walking time, and enhance picking speed, especially in high-volume eCommerce environments.

In this guide, we’ll explain what wave picking is, how it works, and how to use it to run a faster, leaner, and more accurate warehouse.

What is Wave Picking?

Wave picking is a warehouse picking strategy where orders are grouped and released in scheduled “waves” throughout the day. Each wave organizes orders based on factors like delivery time, product type, or warehouse zone, to help your team pick faster, move smarter, and stay organized. When paired with automated warehouse picking systems, wave picking becomes even more powerful, and minimizes manual effort while maximizing speed and accuracy.

For example, a warehouse might group all orders that need same-day shipping into a morning wave, while standard shipping orders are picked in the afternoon. This keeps the flow structured and reduces chaos on the floor.

Brands using wave picking have seen measurable results. A study published in Acta Logistica found that accurately batching and releasing orders in structured waves reduced cycle times by more than 13% compared to unplanned methods, proving how it standardizes warehouse processes and improves resource utilization. This demonstrates how even modest changes in picking structure can lead to significant gains in warehouse efficiency.

How Does Wave Picking Work?

Wave picking operates through a structured, three-phase process: pre-wave, wave, and post-wave.

Each stage plays a critical role in coordinating order fulfillment, from organizing batches of orders to guiding pickers efficiently through the warehouse and ensuring fast, accurate packing and shipping. Understanding how each phase works is key to unlocking the full efficiency potential of wave picking.

Before picking begins, the warehouse management system (WMS) organizes inventory for efficiency by grouping orders into waves based on factors like shipping deadlines, SKU type, or zone. It then generates batch pick lists, allocates resources, and ensures that equipment and carts are ready, laying the groundwork for a smooth picking process using proven picking strategies.

Good Company, a 3PL provider, exemplified this by leveraging ShipHero's multi-item batch feature. This streamlined their pre-wave setup, enabling them to group multiple orders with shared items into single picking runs. This drastically reduced picker travel, and as they scaled from 500-600 to 6,000-10,000 units daily within 18 months, allowed them to halve their pick time. This demonstrates the immense power of an optimized pre-wave process.

Performing Wave Picking

Once a wave begins, pickers follow optimized routes through the warehouse to collect items. The goal is to reduce backtracking and congestion by assigning pickers to specific zones or paths.

E-Commerce Xpress, an eCommerce fulfillment provider, has significantly streamlined its picking process by adopting ShipHero's Warehouse Management System (WMS). Their previous manual methods caused inefficiencies and excessive picker travel. By using ShipHero's multi-batch order feature, they transformed their picking phase. This technology groups multiple orders into single runs, creating highly optimized routes and eliminating unnecessary trips. The result was profound: E-Commerce Xpress could fulfill 200 orders in just 2 hours with one person, a task that previously required four staff members 4-5 hours. This showcases how wave picking handles peak operational loads and supports multi-order fulfillment with ease.

Post-Wave Picking

After items are picked, they move to packing and shipping. This phase includes labeling, verifying accuracy, and dispatching the final product. A well-organized post-wave process ensures orders are completed on time and without mistakes.Consider Vareya, a 3PL and fulfillment company, which dramatically improved its post-wave efficiency and client satisfaction by adopting ShipHero's Warehouse Management System (WMS). Previously, Vareya struggled with disconnected systems, resulting in significant errors and excessive paperwork. By migrating to ShipHero, they automated workflows and shipping labels, ensuring efficiency and accuracy in packing and dispatch. This allowed them to triple business volume and meet customer service levels consistently.

How to Do Wave Picking Effectively

To get the full benefits of wave picking, it’s essential to follow proven best practices that align your people, tools, and workflows. From using the right technology to organizing pick paths and handling carts efficiently, these core strategies—like those in our warehouse picking strategies guide—will help you maximize speed, accuracy, and productivity in every wave.

Use a Warehouse Management System (WMS)

A powerful WMS like ShipHero automates wave creation, drives real-time decision-making, and optimizes paths. It ensures every wave is precisely executed and synced with inventory.

Calculate optimal picking routes

Calculating optimal picking routes is one of the most effective ways to reduce travel time on the warehouse floor, a major contributor to inefficiency. By using route optimization software, pickers follow the shortest and most logical paths through the facility, thereby avoiding unnecessary backtracking and congestion. This not only speeds up fulfillment but also reduces fatigue and boosts overall productivity, especially in high-volume environments where every second counts.

Define cart handling strategies

Efficient cart handling is key to successful wave picking. Organizing carts by order, zone, or SKU reduces sorting time and speeds up packing. This keeps the workflow smooth, reduces errors, and enhances overall fulfillment efficiency.

Types of Wave Picking

Wave picking comes in different forms, each suited to specific warehouse needs. Whether you’re handling large SKU volumes, urgent orders, or multiple zones, choosing the right strategy can boost speed, accuracy, and efficiency.

By Product Type

Organizing wave picking by product type allows warehouses to group similar SKUs into the same wave. This reduces picker travel time, as items are often stored near each other, and enables faster, more efficient picking by creating consistent, repeatable paths through the warehouse. It’s especially useful for high-assortment operations where grouping like products streamlines the process.

By Order Priority

Wave picking by order priority ensures that urgent orders, such as express shipments or VIP customers, are grouped and processed first. By releasing these high-priority orders in the earliest waves, warehouses can ensure faster turnaround times and meet strict delivery deadlines, thereby maintaining high customer satisfaction and consistent service levels.

By Picking Zones

Dividing the warehouse into picking zones allows each wave to focus on a specific area, reducing unnecessary movement and streamlining the picking process. Assigning pickers to dedicated zones allows waves to run simultaneously in different zones, reducing congestion and enabling scalability in operations.

4 Benefits of Wave Picking in a Warehouse

Wave picking is a fulfillment strategy designed to group orders into scheduled "waves" based on factors like shipping deadlines, product locations, or customer types.

This method is especially valuable in high-volume or time-sensitive operations where precision and speed are critical. Below are four key benefits of using wave picking in your warehouse:

Improved Warehouse Efficiency and Storage

Wave picking keeps operations structured, which allows you to process more orders per shift without expanding your physical footprint.

Faster Order Fulfillment

By reducing idle time and unnecessary movement, wave picking streamlines the entire fulfillment process. After adopting ShipHero’s WMS, American Tall saw a 275% increase in picking efficiency and cut fulfillment errors by 50%, allowing them to scale operations by 400%—clear proof of how structured picking methods lead to faster, more reliable order delivery.

Minimal Operational Errors

With batch pick lists, scanning, and real-time tracking, wave picking drastically reduces errors in item selection and order completion.

Reduced Overhead

Fewer errors, faster picks, and optimized labor use = lower costs. Wave picking helps you do more with fewer resources.

Wave Picking vs. Batch Picking

The main difference between wave picking and batch picking lies in their timing and level of structure. Wave picking organizes and releases orders at scheduled times throughout the day, which is ideal for high-volume warehouses where precise timing and a smooth workflow are essential. This method offers a structured approach that reduces errors and supports scalability, but it requires more upfront planning and a reliable warehouse management system.

In contrast, batch picking allows warehouse staff to pick multiple orders in a single trip without being tied to a specific schedule. It’s a simpler, more flexible method that’s well-suited for smaller operations with lower order complexity.

While batch picking is easy to implement and has a lower barrier to entry, it becomes less efficient when dealing with large volumes or time-sensitive orders. Choosing the right approach depends on your warehouse size, order volume, and fulfillment goals.

Key Takeaways

  • Wave picking organizes orders into scheduled groups, improving speed, accuracy, and flow in high-volume warehouse environments.
  • Using a WMS like ShipHero automates waves, optimizes routes, and significantly reduces fulfillment time.
  • Tailored strategies—by product type, order priority, or zones—help warehouses boost efficiency and scale smarter.

Frequently Asked Questions

Can Small Warehouses Benefit from Wave Picking?

Yes. Wave picking can scale down for smaller operations to help them improve organization, reduce picker confusion, and streamline fulfillment.

Do All WMS Platforms Support Wave Picking?

No. Only certain WMS platforms, such as ShipHero, offer full wave picking functionality, including automated order grouping, routing, and inventory syncing.

Is Wave Picking Suitable for High-Volume eCommerce Warehouses?

Absolutely. Wave picking was designed for fast-paced, high-volume environments where timing, accuracy, and scalability are critical.

July 17, 2025

RFID Inventory Management: Is It the Future of Logistics?

Thanks to recent technological advancements and the demands of omnichannel retail today, RFID technology is now seen in a whole new light within the speed-driven logistics landscape.

Here's what's driving all the attention: businesses today are under incredible pressure. Customers want their orders to be fast and accurate, and they want to know exactly where their order is at all times.

With rising costs, unpredictable supply chains, and customers who expect instant updates, businesses are increasingly turning to RFID technology for faster fulfillment, real-time accuracy, and smarter operations.

But is RFID truly the future of logistics? Or are we simply getting caught up in another tech trend?

In this article, we break down what RFID inventory management really is, how it works, and what makes it superior (or not) to traditional barcode systems. We'll also explore the benefits, challenges, and use cases that matter most to fast-scaling eCommerce businesses and 3PLs.

What is RFID Inventory Management?

RFID (Radio Frequency Identification) inventory management uses radio waves to automate identification and tracking processes throughout a warehouse or supply chain. Compared to manual spreadsheets or barcode-based systems, RFID is faster, more scalable, and more dynamic.

Instead of having your team manually scan barcodes one by one, each item is tagged with a unique electronic identifier (RFID tag). This allows teams to track inventory wirelessly and with greater precision.

You don’t have to shut down your operations to do a cycle count or use math formulas to determine the ideal order quantity. With RFID, your team gains real-time, accurate insights into the location and quantity of everything. All without the need for line-of-sight scanning.

In short, RFID inventory management enhances accuracy in inventory management, reduces manual counting and human errors, and improves visibility across supply chains.

How Does RFID Work in Inventory Management?

Here’s how an RFID inventory management system works in practice:

  1. Tagging: Each item in the inventory is equipped with a tiny RFID tag that contains a microchip and antenna. These tags contain unique identifiers and can store additional product information such as manufacturing dates, lot numbers, or destination details. 
  2. Scanning: As items move through your warehouse, whether they are received, picked, packed, or shipped, RFID readers positioned at strategic locations (dock doors, conveyor belts, or checkout counters) automatically detect them using radio waves. 
  3. Data Transfer: The tag communicates its unique ID back to the reader, eliminating the need for line-of-sight scanning.  
  4. System Sync: That data is then processed through inventory management software, which updates your inventory records instantly.  
  5. Visibility: Warehouse managers get real-time tracking of inventory items across receiving, picking, packing, and shipping workflows.

RFID makes an even more measurable impact when used for:

  • Theft prevention through real-time asset monitoring
  • Auto-replenishment when inventory hits reorder thresholds
  • Quick inventory audits without scanning individual SKUs

Key Components of RFID Inventory System

Before we dive deeper into RFID's benefits, let's break down the essential building blocks that make it all possible. Here are the three core components that power the system:

RFID Tags

RFID tags are the identifiers attached to each inventory item. Tags can be embedded in labels, hangtags, or packaging and support item-level tracking for precise data.

They come in two main types:

  • Passive tags: No battery. Powered by the electromagnetic signal from the reader. Shorter range, lower cost, and commonly used for inventory tracking.
  • Active tags: Battery-powered and capable of transmitting signals over longer distances. More expensive, ideal for tracking assets in larger facilities.

RFID Readers

RFID readers can be handheld devices or fixed-position scanners placed at warehouse entry points, loading docks, or packing stations.

Their ability to read data from multiple items simultaneously allows for faster cycle counts, pallet scanning, or outbound processing. However, its signal strength and reliability can be affected by nearby metal objects or liquids.

Inventory Management Software

This is where all the raw tag information captured by RFID readers gets translated into actionable insights.

Modern RFID systems integrate with warehouse management systems and enable seamless integration with ERP systems, providing:

  • Real-time inventory visibility
  • Customizable alerts and reporting
  • Order management and audit trails
  • SKU-level analytics that support inventory turnover tracking and optimize stock replenishment based on data

How Accurate is RFID in Tracking Inventory?

Very accurate, especially if implemented correctly. In fact, a study by Auburn University’s RFID Lab found that RFID systems can increase inventory accuracy from a rate of 63% to 95%.

This increased precision helps businesses:

  • Reduce stock discrepancies through automation
  • Enhance asset security with RFID tags
  • Locate misplaced or misrouted items more easily

Still, RFID isn't bulletproof.

Metal surfaces and liquid products can interfere with radio signal transmission, potentially causing read errors or missed detections. Although these issues are usually mitigated by strategic tag placement or the use of specialized tags designed for challenging environments.

RFID vs. Barcode Inventory Management

Here’s how RFID stacks up against traditional barcode systems:

Feature Barcode Systems RFID Systems
Scanning Manual, line-of-sight Automatic, no line-of-sight needed
Speed One item at a time Multiple items at once
Accuracy ~70% Up to 95%+
Cost Low Higher initial investment
Integration Moderate Seamless with WMS and ERP
Labor Intensity High Low
Real-Time Visibility Limited High

Ultimately, the choice between RFID and barcode technology depends on your operational requirements, budget constraints, and the value placed on automation versus initial investment costs.

Benefits and Challenges of RFID for Inventory Management

RFID offers significant advantages. But like any tech investment, it comes with a few hurdles. If you're considering RFID for your warehouse or fulfillment center, it’s important to weigh both the benefits and the potential roadblocks.

Benefits

  1. Real-time inventory visibility
  2. Faster check-ins and check-outs
  3. Reduces manual counting and human errors
  4. Prevents shrinkage with real-time monitoring
  5. Minimizes stockouts and overstocking
  6. Provides data insights for better decision-making

Challenges

  1. High upfront costs: Tags, readers, and integration can be expensive.
  2. Technical complexity: Requires experienced teams or partners to implement.
  3. Read interference: Can occur in warehouses with dense metal infrastructure.
  4. Training needs: Staff must learn new workflows and tools.

RFID isn’t a plug-and-play solution. But for businesses with high throughput or complex inventory needs, the long-term ROI can outweigh the initial friction.

Key Takeaway

  • RFID automates identification and tracking processes, enabling fast, accurate, real-time inventory management.
  • While upfront costs and training are considerations, the ROI potential is substantial through operational efficiency gains.
  • Barcodes may be inexpensive and familiar, but RFID delivers automation, scalability, and speed with fewer bottlenecks.

Frequently Asked Questions

How Much Does it Cost to Implement an RFID Inventory System?

The total cost of a complete RFID system for most mid-sized businesses can range from $10,000 to over $100,000. But this can vary depending on the size and complexity of your operations. To give you an idea:

  • RFID Passive tags: $0.09 to $20.00 per tag
  • RFID Active tags: up to $100 per tag
  • Handheld Scanners: $500 to $2,000 per scanner
  • Fixed Scanners: $2,000 to $10,000 per scanner
  • Software/integration: Ranges widely, often subscription-based or custom-quoted
  • Installation/training: Varies by provider and scale

Can RFID Work with Metal and Liquid Items?

Yes, but with caveats. Metal and liquid materials can interfere with RFID signals. But specialized RFID tags, shielding materials, and strategic tag placement can address most of these challenges.

Is RFID Inventory Management Suitable for Small Businesses?

Yes, of course. RFID inventory management can benefit small businesses, particularly those handling high-value items and fast-moving inventory.

A phased implementation (starting with one location or SKU category) can make RFID more accessible for smaller operations.

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July 16, 2025

Maximize Your WMS ROI and Build A Business Case

In a world where margins are tight and customer expectations are sky-high, investing in a warehouse management system (WMS) helps keep orders fulfilled around the clock.

However, the real question isn't whether to invest in a WMS; it is how to justify the investment and calculate the true return it delivers.

Businesses that build a strong business case and track measurable outcomes from their WMS implementation consistently play their cards right than those that don't. They scale faster, experience fewer fulfillment errors, and save significantly on labor and inventory costs.

This article will help you build that case, calculate the ROI of a warehouse management system, and demonstrate long-term business value.

Key Metrics to Measure and Calculate Warehouse Management System ROI

To justify the investment in a WMS with measurable benefits, start with the right metrics.

  • Labor Cost Reductions: A robust WMS improves labor productivity by automating repetitive tasks and optimizing pick paths. This directly evaluates labor cost reductions through WMS automation.
  • Inventory Turnover Rate: Real-time tracking and better forecasting allow businesses to forecast demand and inventory needs more accurately.
  • Order Accuracy and Fulfillment Speed: WMS technology analyzes the impact of WMS on order accuracy and fulfillment speed, reducing shipping errors and delays.
  • Inventory Accuracy: A good WMS reduces stock errors and inventory discrepancies by improving visibility across all SKUs.
  • Space Utilization: Companies that optimize warehouse layout for better space utilization often delay or eliminate the need for expansion.
  • KPI Tracking: ShipHero customers track key performance indicators (KPIs) to assess success using built-in dashboards and reporting tools.

One ShipHero customer reported a 30% increase in their picking efficiency. Their staff now picks 70-80 orders in an hour, thanks to ShipHero’s iPad-enabled picking process.

How to Build a Business Case and Calculate WMS ROI

A strong business case isn't just about numbers. It's about clearly showing the value of WMS implementation across every part of the operation.

Short-Term vs Long-Term ROI

Short-term ROI refers to immediate, quantifiable improvements in areas like:

  • Reduced labor costs
  • Faster order processing
  • Lower fulfillment error rates

Long-term ROI, on the other hand, reflects sustained gains over months or years, such as:

  • Improved scalability
  • Richer data for strategic planning
  • Greater customer satisfaction and retention

For example, a brand might see a 30% labor savings within the first quarter, but the long-term cost savings of a WMS come from optimizing processes over the years and avoiding major expansion costs.

Direct vs. Indirect ROI

Direct ROI is quantifiable, easily measurable financial gains that result directly from WMS implementation. These could be:

  • Reduced labor hours
  • Fewer returns due to increased order accuracy
  • Lower picking and packing costs

Indirect ROI, on the other hand, is intangible, benefits that may not show up immediately on a financial statement but significantly impact business performance over time. This includes:

  • Improved customer satisfaction from faster, more accurate deliveries
  • Stronger brand reputation
  • Improved morale from streamlined workflows

Most businesses struggle to assess the long-term cost savings of a WMS because they hyperfocus on the direct ROI to justify the initial investment. But indirect ROI underscores the strategic, long-term value of a WMS.

ROI on Peak Season Warehouse Management

Peak seasons are high-stress, high-stakes, but a WMS helps implement automation to streamline warehouse operations and minimize chaos.

Challenges include:

  • Increased order volume
  • Temporary labor shortages
  • Inventory shortages

ShipHero clients using our WMS manage multiple warehouses more efficiently, especially during the holidays, enabling them to meet SLAs and reduce overtime. WMS advantages include:

  • Faster pick-pack-ship processes
  • Smarter replenishment systems
  • Real-time tracking to improve inventory management

Real-World Examples of WMS ROI

Below are case studies proving how WMS can drive measurable gains in efficiency, accuracy, and fulfillment speed.

Case Study 1: Improving Labor Efficiency

James Enterprise, a veteran in the sales and distribution industry, turned to ShipHero’s WMS to overcome inefficiencies such as batch processing, error-prone paper pick tickets, and latency issues.

They needed a solution that could scale with them while reducing costs and streamlining fulfillment. Implementing ShipHero helps them as follows:

  • 38% increase in productivity through improved picking and packing efficiency
  • Automated complex manual processes
  • Gained real-time visibility across inventory and operations

Case Study 2: Inventory Accuracy and Stockout Reduction

B2C business Vareya transitioned to ShipHero’s end-to-end Warehouse Management Software to consolidate its fragmented systems into one cohesive platform. Previously, they struggled with software that didn’t communicate, leading to inventory blind spots, delayed shipments, and frustrated customers.

ShipHero’s robust reporting improves inventory management with real-time tracking and reduces stock errors and inventory discrepancies.

Vareya and its clients now receive instant notifications when stock is low or an item hasn’t shipped, allowing them to respond quickly and avoid disruptions.

Case Study 3: Faster Order Fulfillment

In less than two years of implementing ShipHero’s WMS, lifestyle brand American Tall’s orders increased by over 400%. It was the most intuitive solution they had tried, helping them keep up with order fulfillment while their business grew.

Meanwhile, Deliverzen, a growing 3PL provider, used to struggle with bottlenecks that made handling increased order volumes nearly impossible. ShipHero WMS helped scale operations to meet surging customer demand. The results?

  • Doubled daily order processing from 3,000-4,000 to 7,000-8,000 orders
  • 70% reduction in customer service tickets
  • Streamlined high-volume shipments through the Bulk Ship feature
  • Optimized labor allocation using WorkforceHero and the Labor Cost Dashboard

"ShipHero has helped us scale without worrying about system breakdowns. It's reliable and gives us peace of mind," Drew Horner, Owner of Deliverzen.

Pros and Cons of Using a Warehouse Management System

Before making the leap, here’s a balanced look at what your business can expect when implementing a WMS:

Pros:

  • Improves inventory management with real-time tracking
  • Enhances labor planning and allocation
  • Accelerates order fulfillment
  • Enables businesses to integrate the WMS with existing enterprise systems

Cons:

  • Upfront investment can be significant
  • Requires staff training and change managementROI may vary based on business size and operational complexity

Key Takeaways

  • A well-implemented WMS delivers measurable ROI through labor savings, order accuracy, and inventory visibility.
  • Both direct and indirect ROI should be considered when building a business case.
  • Real-world examples show how WMS solutions like ShipHero drive cost savings and support scalability.

Frequently Asked Questions

Is It Possible to Measure WMS ROI Accurately?

Yes, though it depends on your baseline metrics. Leading platforms like ShipHero provide detailed dashboards that allow you to monitor warehouse performance and measure results post-implementation.

Is It Worth Integrating WMS with Other Business Systems?

Absolutely. When you integrate the WMS with existing enterprise systems like ERP or CRM platforms, you streamline data flows and enable better cross-functional decision-making.

Is Training Necessary for Maximizing WMS ROI?

Yes. Training is critical. Without it, your team can't fully leverage features like automation, real-time tracking, or KPI dashboards. Training also ensures you track key performance indicators (KPIs) to assess success from day one.

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July 16, 2025

Complete Guide to Optimizing Warehouse Operations in 2025

Rising labor costs, surging demand for faster shipping, and ongoing supply chain disruptions are making warehouse efficiency more critical than ever. If your operations aren’t optimized, you’re not just losing money—you’re falling behind.

The solution? Streamline your workflows to gain a major edge. Faster order fulfillment, fewer errors, and happier customers all contribute to higher profitability.

Embracing automation along with AI-driven inventory management and real-time tracking can set you apart in an increasingly competitive market.

This guide breaks down the top strategies to cut costs, improve accuracy, and build a smarter, more efficient warehouse in 2025.

Why Cost Saving is Important in Warehouse Operations

Cost savings in warehouses go beyond cutting expenses—they enhance profitability, efficiency, and competitiveness. Optimizing resources eliminates waste in warehouse processes, improves output, and strengthens market positioning.

Lower costs allow for reinvestment, innovation, and adaptability in a changing market. Additionally, cost reduction efforts uncover inefficiencies, drive operational improvements, and support long-term growth.

Financially responsible operations attract investors and provide critical insights for strategic decisions. Prioritizing cost efficiency ensures a more resilient, scalable, and competitive warehouse operation for sustained success.

8 Tips to Reduce Warehouse Cost

Reducing warehouse costs requires a strategic approach that balances efficiency with operational effectiveness.

Businesses must focus on optimizing labor, energy use, inventory management, and logistics while leveraging automation. This can reduce operational costs to stay competitive.

Here are eight key strategies to help cut costs without compromising productivity.

Labor Management Optimizations

Labor is one of the largest expenses in warehouse operations. Businesses are turning to automation to reduce these labor costs efficiently through scheduling, automation, and cross-training.

Optimizing workforce scheduling, investing in staff development, and leveraging AI-driven tools can boost productivity while minimizing inefficiencies.

For example, companies like Amazon and Walmart have successfully integrated robotic automation to assist workers, improving efficiency while lowering labor costs.

Energy Efficiency Improvements

Energy costs are rising, making efficiency a priority. According to the U.S. Department of Energy, LED lighting can cut energy use by up to 75%.

Warehouses can reduce expenses by switching to LED lighting, installing motion-sensor controls, and upgrading to energy-efficient systems that minimize energy consumption.

Companies like UPS have adopted solar power and smart energy management systems, significantly lowering operational costs.

Inventory Optimization Techniques

Poor inventory management leads to overstocking, obsolescence, and excess storage costs. Techniques such as demand forecasting, just-in-time (JIT) inventory, and real-time tracking helps businesses maintain optimal stock levels and reduce errors by tracking inventory in real-time.

Inventory management software like NetSuite and Fishbowl helps reduce holding costs by providing accurate, real-time insights that monitor inventory levels to avoid overstocking.

To reduce overstocking and improve inventory accuracy, consider implementing advanced inventory management technologies. This resource covers the key technologies in inventory management that can streamline your processes.

Warehouse Consolidation

Warehouse consolidation involves merging storage facilities or optimizing warehouse layout to save space and reduce rental expenses.

Companies with multiple warehouses often benefit by centralizing operations, reducing transportation costs, and streamlining inventory distribution. For example, FedEx implements warehouse consolidation strategies to cut logistics costs while maintaining service speed.

Automated Storage and Retrieval Systems (ASRS)

ASRS uses automation to manage inventory storage and retrieval, reducing labor costs and improving space utilization. While the initial investment is high, ASRS offers long-term savings by increasing efficiency and minimizing picking errors.

Industries such as pharmaceuticals and e-commerce benefit from ASRS by streamlining high-volume fulfillment while improving accuracy and reducing costs. Companies like DHL have successfully implemented these systems to enhance efficiency and meet growing demand.

Transportation and Logistics

Transportation expenses are a major cost factor in warehouse operations. Businesses can decrease transportation costs through route optimization software, fuel-efficient vehicles, and freight consolidation.

For instance, route planning tools like OptimoRoute help companies reduce fuel consumption and delivery times.

According to a study published on ResearchGate, optimized routing of communal vehicles can significantly reduce fuel consumption and COâ‚‚ emissions. Emerging trends such as electric trucks and AI-driven logistics management are further improving cost savings.

Security Measures

Theft, loss, and damage contribute to increased warehouse costs. Effective security measures, including surveillance cameras, RFID tracking, and controlled access systems, help prevent losses.

Employee training on security protocols also plays a critical role in reducing internal theft. Many retailers, such as Target, have integrated RFID technology to enhance inventory tracking and reduce shrinkage.

Optimized Picking Process

Inefficient picking processes lead to higher labor costs and slower fulfillment. This technique streamlines order picking and packing processes to reduce labor costs and fulfillment time.

Companies like Zappos use AI-driven picking systems that optimize warehouse workflows and improve warehouse productivity with advanced tools.

While implementing automation and AI-driven solutions offers significant benefits, it's important to consider the cost of a Warehouse Management System (WMS) when planning your technology budget. This investment can streamline operations and reduce long-term expenses.

How Should Your Operational Expenses Look Like?

An optimized warehouse budget ensures profitability while maintaining efficiency. A well-structured breakdown of operational expenses helps businesses identify areas for cost reduction and efficiency improvements.

‍Ideal Breakdown of Warehouse Operational Expenses

‍While costs vary by industry, a typical warehouse budget includes:

  • Labor Costs (50-60%) – Salaries, wages, overtime, benefits, and training expenses.
  • Rent & Real Estate (15-20%) – Lease or ownership costs, property taxes, and facility maintenance.
  • Energy & Utilities (5-10%) – Electricity, heating/cooling, water, and energy management systems.
  • Equipment & Maintenance (5-10%) – Forklifts, conveyors, automation, and repair costs.
  • Inventory Holding Costs (5-15%) – Storage space, depreciation, insurance, and shrinkage.
  • Technology & Software (3-8%) –  Warehouse Management System (WMS), security systems, and automation software.
  • Logistics & Transportation (10-15%) – Freight, fuel, route optimization, and last-mile delivery.

Cost Benchmarks Based on Industry Standards

  • Labor Costs – Efficient warehouses maintain labor costs below 55% of total expenses.
  • Space Utilization – Warehouses should maintain at least 85% utilization to avoid unnecessary rental costs.
  • Energy Efficiency – Investing in energy-saving solutions can reduce utility costs by up to 30%.
  • Inventory Turnover – The ideal turnover rate is 5-10 times per year, minimizing holding costs.

Warehouse Cost Optimization Checklist

  • Optimize Workforce Efficiency: Implement automation, flexible scheduling, and cross-training.
  • Reduce Energy Waste: Upgrade lighting, HVAC, and insulation for cost savings.
  • Maximize Space Utilization: Plan warehouse space for efficient material flow using vertical storage, ASRS, and warehouse consolidation strategies.
  • Invest in Smart Technology: Upgrade technology for better operational control by implementing WMS, RFID tracking, and predictive analytics.
  • Streamline Logistics: Use freight consolidation, route optimization, and real-time tracking.
  • Monitor Key Metrics: Track cost per order, labor productivity, and energy usage.

By adopting the right technologies, including WMS, you can maximize your ROI. This guide on WMS ROI provides insights into how such investments pay off over time through improved accuracy and reduced costs.

Key Takeaways

  • Optimize Costs & Efficiency – Reduce labor, energy, and logistics costs through automation, workforce management, and smart inventory control.
  • Leverage Technology – Implement AI-driven WMS, ASRS, and IoT solutions to improve accuracy, space utilization, and overall productivity.
  • Monitor & Adapt – Evaluate warehouse performance regularly by tracking key metrics and adjusting strategies to stay competitive and profitable.

Frequently Asked Questions

Is Route Optimization Software Beneficial for Transportation Cost Savings?

Yes, route optimization software is beneficial for transportation cost savings. It reduces fuel consumption, shortens travel time, and minimizes vehicle wear by identifying efficient delivery routes. Businesses using route optimization can cut fuel expenses by up to 20% and improve on-time delivery rates by avoiding traffic and optimizing delivery orders.

Can Energy-Efficient Lighting Lower Warehouse Operating Costs?

Yes, energy-efficient lighting can lower warehouse operating costs. LED lights use up to 75% less energy than traditional bulbs and last longer, reducing both electricity and maintenance costs. Smart controls like motion sensors further enhance savings. Most warehouses see ROI within two years through reduced utility bills and improved sustainability.

Is Cross-Training Employees an Effective Cost-Saving Measure?

Yes, cross-training employees is an effective cost-saving measure. It increases workforce flexibility, reduces the need for overtime or temporary hires, and minimizes downtime by allowing employees to cover multiple roles. This approach improves productivity and helps businesses adapt to changing demand while lowering labor expenses.

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July 15, 2025

What is the Role of Technology in Inventory Management? Important Types

Any e-commerce business knows that inventory management is not just a back-office task. It is the lifeline that keeps operations flowing and customers satisfied.

Fast forward to today, modern inventory management systems do so much more than count what's on the shelves. They cut down on mistakes that cost real money, help businesses run leaner, predict what customers will want next, and grow right alongside your company.

Simply put, when you bring in the right tech tools, you set up your business to be more profitable and efficient at every level.

In this article, we explore how technology is reshaping inventory management and which types matter most.

What is Inventory Management?

Inventory management is the process of overseeing and controlling the flow of goods from supplier to customer. It includes ordering, storing, tracking, and selling inventory, ensuring businesses maintain just the right amount of stock.

Think of it as the foundation of a profitable, customer-first logistics strategy. Without it, even the best marketing or sales efforts will falter due to fulfillment issues.

If done right, it prevents overstocking and stockouts while ensuring smooth operations across the supply chain.

Key Technology Used in Inventory Management

The right tech stack can transform inventory management from a guessing game into a data-driven powerhouse. Here are the tools making that happen:

Warehouse Management System (WMS)

A Warehouse Management System is the operational heartbeat. It is a software used for optimizing and automating core warehouse functions like order fulfillment, stock control, and shipment tracking.

‍ShipHero’s own WMS, for instance, helps businesses manage stock across multiple locations, process orders faster with automated systems, and streamline warehouse operations with technology.

Robotics Technology

Robotic systems enhance stock accuracy with barcode scanning and scan products with handheld devices for efficiency, accelerating fulfillment, and minimizing delays. They pick, pack, sort, and even transport goods, reducing labor costs and error rates.

Think Amazon-style automation, but something more accessible to businesses of all sizes.

LiFi (Light Fidelity) Technology

LiFi uses visible light to transmit data at high speeds, offering a secure alternative to Wi-Fi. It supports real-time updates and ultra-fast communication between devices, improving both speed and reliability of inventory data flow.

It is especially useful in environments sensitive to electromagnetic interference, like pharmaceutical or aerospace warehouses.

RFID (Radio Frequency Identification) Technology

RFID allows for wireless communication between inventory tags and scanners. It drastically reduces the need for manual checks, making inventory tracking seamless.

Businesses can monitor inventory using RFID technology, automate stock replenishment processes, and implement barcoding and RFID systems for accuracy.

Automated Picking Tools

Automated picking systems use guided vehicles, robotic arms, or pick-to-light systems to fetch items with minimal human input. This is ideal for fast-moving warehouses where accuracy and speed are mission-critical.

This technology reduces human error with automation, improves fulfillment speeds, and optimizes warehouse space with advanced software.

AI and Machine Learning

Today, AI and ML are increasingly being used to forecast demand, adjust stock levels automatically, and analyze performance trends.

For example, a system might notify managers of low stock automatically or predict seasonal demand spikes based on historical data, allowing proactive planning and smarter purchasing.

Rising Trends in Inventory Management

Here are the trends shaping the future of inventory tech:

Internet of Things (IoT)

IoT uses connected devices to improve stock visibility and record inventory movements digitally. Smart shelves, sensors, and trackers ensure that businesses know exactly what they have (and where it is) at all times.

Cloud Infrastructure

Cloud-based inventory systems allow teams to synchronize inventory data across all platforms and access it from anywhere. This flexibility makes it easier to scale, collaborate, and stay responsive in a fast-moving market.

Predictive Analytics

Predictive tools analyze inventory performance with data analytics and forecast future needs with remarkable accuracy. This enables better decision-making, reduces stockouts, and eliminates excess inventory.

Benefits of Using Technology in Inventory Management

From cost savings to customer satisfaction, here are the key benefits companies can expect when they adopt modern inventory tools.

Increased Profitability and Reduced Costs

By automating core functions and reducing waste, businesses lower labor costs and inventory losses. Simply put: more efficient operations = higher margins.

Improved Loyalty and Customer Satisfaction

On-time deliveries, accurate stock updates, and fast fulfillment improve customer experience, leading to repeat business and stronger brand loyalty.

Better Market Position

Tech-supported businesses can outpace competitors and adapt to market changes faster, all thanks to faster order processing and accurate fulfillment.

Increased Scalability

Technology supports growth by allowing companies to manage more SKUs, warehouses, and sales channels without compromising accuracy or speed.

Manual vs. Tech-Supported Inventory Management

The main difference between manual and tech-supported inventory management is efficiency and accuracy. Here’s a quick look at their differences:

Feature Manual System Tech-Supported System
Data Entry Manual, error-prone Automated, accurate
Inventory Updates Delayed Real-time
Scalability Limited Easily scalable
Stock Visibility Low High, real-time
Labor Costs Higher Reduced via automation

How to Choose the Right Inventory Management Technology

With so many options available, the key to choosing the right technology is to align your tech stack with your specific operational goals, growth plans, and support needs.

Identify and Specify Your Inventory Goals

Are you trying to reduce stockouts, control stock flow, or improve fulfillment times? Clarifying your goals helps narrow down the best tools.

Research and Compare Different Technology Options

Consider your current scale and your growth plans. Then, look for platforms that integrate inventory data with ERP systems, offer customization, and have solid user reviews.

Analyze Support and Services Offered

Don’t overlook service quality because it’s what makes or breaks implementation. From onboarding to troubleshooting, good tech partners offer dedicated support.

Key Takeaways

  • Inventory management technology like ShipHero transforms business operations by automating tasks, reducing costs, and enabling real-time visibility across the supply chain.
  • The integration of advanced tools like WMS, RFID, robotics, and AI enables businesses to make data-driven decisions, forecast demand accurately, and eliminate costly errors.
  • Choosing the right tech requires aligning business goals with functionality and support.

Frequently Asked Questions

How Does Barcode Scanning Help with Inventory Management?

Barcode scanning enhances stock accuracy and accelerates stock entry and retrieval. This minimizes manual errors and ensures faster processing.

How Do Automated Inventory Tracking Systems Work?

To make sure inventory is always up to date, these systems use sensors, RFID, or barcode technology to track inventory levels with real-time updates. They can also automatically notify managers of low stock.

How Can Mobile Apps Be Used in Inventory Management?

Mobile inventory apps allow staff to update stock levels in real-time, scan products with handheld devices, and monitor inventory from anywhere. Essentially, they boost flexibility and responsiveness.

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July 15, 2025

Expert Tips to Prepare for Peak Shipping Season 2025

Is your warehouse ready for the holiday rush? As the peak shipping season approaches, logistics managers everywhere are gearing up for one of the busiest times of the year.

The peak shipping season is the annual surge in shipping volume, driven by events like the holiday shopping rush, special sales events, and seasonal goods. This season can make or break a company's ability to meet customer expectations. But with the right preparation, you can manage resources effectively during peak demand, avoid shipping delays, and keep your customers satisfied.

Let’s dive into expert tips to help you navigate the complexities of peak shipping season in 2025.

Types of Peak Shipping Season

Just like a sports season has different games, peak seasons vary in nature and timing. Think of each peak season as a different “game” with each one requiring its own strategy to win. Here's a breakdown of typical peak shipping periods in various industries:

  • Retail's holiday season (November to December): The busiest time for retailers, driven by Black Friday, Cyber Monday, and Christmas sales, which creates a surge in orders and shipping demands.
  • eCommerce Black Friday events (late November): eCommerce sees high demand during Black Friday and Cyber Monday, which requires businesses to plan ahead for increased shipping volumes and optimize carrier selection and delivery routes to ensure quick deliveries.
  • Agricultural harvest seasons (fall): Agricultural shipments peak during harvest time in the fall, increasing demand for timely deliveries of fresh produce and seasonal goods. This period often requires businesses to prioritize high-demand products for fast shipping.

Top Ways to Prepare for Peak Shipping Season

Be proactive and prepare in advance so you can anticipate challenges and streamline operations.

Plan Beforehand

Businesses need to develop comprehensive logistics to ensure a smooth peak season. Forecasting shipping needs based on historical data allows you to coordinate with suppliers and assess inventory levels well in advance. You can also plan months ahead to avoid a last-minute rush and ensure stock levels are adjusted, carrier capacity is coordinated, and potential bottlenecks are identified.

Doing so optimizes carrier selection and delivery routes, schedules shipments to avoid bottlenecks, and streamlines order fulfillment to prevent delays. Consider implementing peak season inventory management strategies to help forecast and manage your inventory effectively during this busy period.

Provide a Heads-Up to Your Customers

Communicate with your customers about potential delays or extended shipping times. Do this through email campaigns, website banners, or social media posts. Communicating clearly with customers about shipping timelines allows customers to manage their expectations, enhance satisfaction, and reduce service inquiries.

Collaborate with Reputed 3PLs

Partnering with third-party logistics providers (3PLs) can enhance your business's ability to manage peak season workloads. When you select 3PLs with a proven track record, strong technological capabilities, and a wide geographic reach, you can ensure timely deliveries and efficient operations during high-demand periods.

Outsourcing logistics functions to these experts not only reduces costs but also increases efficiency. This partnership enables you to scale quickly, improve service levels, and navigate the complexities of peak season more effectively.

Communicate with Suppliers

Ensure solid communication with your suppliers well in advance of peak season by holding regular meetings or using shared digital platforms to keep everyone aligned. When you have proactive communication with suppliers, it helps maintain steady inventory levels, avoids delays in product availability, and ensures smoother operations during peak. Regular communication with suppliers anticipates potential disruptions and creates backup plans, which ultimately improve efficiency and prevent disruptions.

Implement Trending Supply Chain Technologies

Adopting modern supply chain technologies, such as real-time tracking systems and automated inventory management, can greatly enhance efficiency during peak season. These technologies reduce manual errors, speed up processing times, and improve overall operational efficiency.

Businesses that automate the shipping process to reduce manual errors can enhance the reliability of deliveries and adjust shipping strategies based on real-time data. Using ShipHero's shipping management tools can help optimize your shipping processes and ensure smooth operations throughout the peak season.

Store Inventory at Multiple Warehouses

Distributing inventory across multiple warehouse locations helps ensure faster shipping to key regions. When you choose warehouse locations near high-demand areas or major transportation hubs, you can reduce delivery times, lower shipping costs, and ensure quicker delivery to customers.

Leverage Multiple Carriers

Using multiple carriers ensures flexibility and better coverage by allowing businesses to assess factors like:

  • Cost-effectiveness: Choose carriers that offer competitive rates to ensure a balance between cost savings and reliable service.
  • Service quality: Evaluate the carrier’s reliability, on-time delivery performance, and customer support for smooth operations.
  • Coverage area: Ensure the carrier has an extensive network that reaches all the regions where your customers are located to minimize delays and expand delivery capabilities.

This approach helps avoid bottlenecks, ensures faster delivery times, and maintains reliable service, especially when demand spikes during peak season.

Start and Finish of the Peak Shipping Season in 2025

The peak shipping season in 2025 will likely begin around Halloween (October 31) and will run through New Year's Day (January 1). This period includes major holidays and events, such as:

  • Halloween
  • Thanksgiving
  • Black Friday (November)
  • Christmas
  • New Year’s Day

Be prepared for these dates so that your business can have efficient shipping and operations. To help you stay on top of deadlines, make sure to review the holiday shipping deadlines for major carriers in 2025.

Prepare Yourself for the Peak Shipping Season with ShipHero

ShipHero is a powerful solution designed to streamline warehouse operations during the peak shipping season. With features like inventory forecasting, which helps predict future demand and optimize stock levels, and order management, which efficiently tracks and processes orders from start to finish, ShipHero ensures smooth and timely operations even during high-demand periods.

Start preparing for the 2025 peak shipping season today with ShipHero, and let us help you optimize your logistics and improve operational efficiency.

Key Takeaways

  • Proactive planning helps minimize last-minute issues during peak season.
  • Clear communication with customers and suppliers is essential for success.
  • Partnering with reliable 3PLs and leveraging modern technologies can enhance efficiency.
  • Distributed inventory and multiple carriers ensure faster deliveries and reduced costs.

Frequently Asked Questions

How Long Does Peak Season Last?

Peak shipping season typically spans from October to January, covering major retail events and holidays. Understanding these key dates helps businesses plan for increased shipping volumes.

Should You Hire More Staff During Peak Shipping Season?

Yes, hiring temporary staff can help manage increased demand during peak shipping season, depending on your operations and staffing needs.

Pros of hiring more staff include quick scaling, flexibility, and reduced employee burnout. However, cons involve the time and resources needed for onboarding and training, as well as potential challenges with consistency and high turnover, which can impact productivity.

How Early Should You Start Preparing for Peak Shipping Season?

Preparation should start 3-6 months before peak season. In the first 3 months, assess inventory, review past performance, and refine logistics plans. In the next 1-2 months, secure staffing, finalize supplier and carrier agreements, and implement necessary upgrades. In the final month, conduct training, test systems, and ensure everything is ready to handle the surge.

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July 15, 2025

Warehouse Management System Cost Guide 2025

Is your warehouse running at its full potential? As eCommerce continues to boom, businesses are faced with increasing demands to fulfill orders quickly and efficiently.

With growing volumes and tight delivery expectations, implementing a Warehouse Management System (WMS) is key.

This guide compares WMS pricing models and features to help you assess the upfront costs of WMS software and determine the best solution for your business needs.

How Much Does a Warehouse Management System Cost?

WMS pricing varies based on software type, company size, and deployment model. Explore the different pricing structures below to help you choose the best fit for your business.

On-Premises Pricing

On-premises WMS includes a significant investment upfront because of the licensing, hardware, and maintenance costs. Initial setup would cost you around $100,000 to $500,000. When you purchase an on-premises WMS, it gives you greater control over data security for your business.

These systems also allow for more customization to ensure that they meet specific warehouse needs. While estimating the cost of a warehouse management system may seem steep initially, businesses with existing infrastructure may see long-term savings. As companies become more familiar with the system, they track the return on investment (ROI) of WMS implementation, which makes it worthwhile over time. To learn more about how businesses can calculate and track WMS ROI, check out our dedicated guide.

Cloud-Based Pricing

Cloud-based WMS pricing has lower upfront costs compared to on-premises solutions. It offers flexibility, scalability, automatic updates, and reduced IT overhead, which is ideal for growing businesses with fluctuating needs.

Pricing typically starts at $2,000 per month for small businesses and can rise to $10,000 per month for larger enterprises, depending on features and users. Many businesses select a WMS based on pricing and scalability to align with growth and seasonal demands. Analyzing subscription-based vs. one-time purchase options helps businesses choose the most efficient model for their specific needs.

Hidden Costs of WMS: Things You Might Not See

When implementing a WMS, always account for hidden costs that might not be immediately obvious. Those hidden costs include the following:

WMS Implementation Costs

Setting up a WMS includes software costs, installation, configuration, and training, with implementation costs ranging from $10,000 to $150,000 depending on system complexity. While the upfront investment is significant, it leads to improved efficiency, streamlined operations, and reduced errors.

For example, after adopting a WMS, James Enterprise, a company handling 300,000 orders annually, saw a 38% increase in productivity. New employees improved their picking speed from 55 seconds per order to 34 seconds within just five days. These efficiency gainsreduce costs through automation and lead to quicker return on investment.

Support

Support packages vary by provider, with 24/7 support costing more than standard office hours. Annual fees range from $5,000 to $30,000, depending on the service level. Continuous support is crucial to quickly resolve issues, minimize disruptions, and ensure smooth operations. Businesses should manage recurring costs for software updates and support to avoid unexpected costs.

Extra Users Expenses

As your business grows, you may need additional user licenses for the WMS, typically costing $50 to $200 per user per month. Investing in scalable warehouse management solutions allows businesses to scale their system as needed without facing significant upfront costs. Many providers offer flexible pricing based on user count so that businesses pay only for the resources they need.

Features Included in the WMS Cost

While WMS pricing is influenced by the software and deployment model, many systems include essential features such as location management, receiving, picking, packing, and reporting within their base cost.

Location Management

Imagine you're managing a growing eCommerce business with several warehouses across different regions. As your operations expand, keeping track of inventory, shipments, and orders across multiple locations becomes increasingly complex. Without a robust system, errors such as missing stock, delayed shipments, and inventory discrepancies can occur.

Managing multiple warehouses can be complex and costly, especially with WMS providers that charge extra for each location. Centralizing all locations in one system eliminates these costs, which allows real-time inventory tracking, efficient stock allocation, and consistent order fulfillment. This streamlines operations, reduces errors, and improves efficiency, ultimately optimizing the cost-performance balance of WMS solutions.

Receiving and Putting Away

Receiving and storing goods within a WMS requires investment in automation tools like barcode scanners, RFID systems, and software integration. While these incur initial costs, they reduce manual labor and errors.

Automated receiving updates inventory in real time, while automated storage directs items to designated locations, which improves speed and minimizes mistakes. Automation streamlines inventory flow, reduces costs through automation, and enhances operational efficiency, which leads to faster turnover and optimized space.

Picking and Packing

Think of it as a GPS for warehouse workers that guides them through the most efficient routes to get orders ready faster. WMS software can optimize picking routes to reduce the time spent searching for items and improve order fulfillment speed.

‍ShipHero’s Mobile Pick & Pack Solution helps businesses increase efficiency with barcode scanning, reducing errors by 99.9% and ensuring faster, more accurate order processing.

Reporting Management

Reporting management provides valuable insights that drive decision-making and cost savings. Real-time inventory reports prevent stockouts and overstocking, while order performance reports highlight fulfillment speed and accuracy. Operational efficiency reports assess staff productivity, which helps identify areas for improvement.

These data-driven insights optimize operations, reduce errors, and improve resource allocation, ultimately enhancing decision-making, workflow efficiency, and profitability.

Inventory Management

In a WMS, real-time tracking with barcode scanning, RFID, and automated data entry ensures accurate stock levels. While there are costs for software, hardware, and training, the benefits of streamlined inventory management outweigh these investments.

Effective inventory management prevents stockouts and overstocking, optimizes stock levels, and reduces excess inventory costs. It also improves stock visibility, reduces errors, and enhances order fulfillment speed, ultimately boosting customer satisfaction, service levels, and profitability. To further optimize your inventory management, consider integrating a solution like ShipHero’s inventory management software to seamlessly track and manage your stock.

Indirect Costs When Implementing New Warehouse Management Software

Aside from direct costs, some businesses often overlook training, infrastructure upgrades, IT staff time, and data utilization as part of the WMS implementation.

Training Staff

Training staff on a new Warehouse Management System (WMS) is crucial for efficient use. Think of training as the foundation of a building. The stronger the foundation, the more stable the operations. Without it, even the best system can fall short.

Training typically lasts one to three weeks and includes a mix of hands-on sessions, virtual courses, and documentation. This ensures employees understand everything from basic navigation to advanced features like inventory tracking and order management.

‍Allocating a budget for WMS training and onboarding helps ensure a smooth implementation to help boost staff confidence and reduce errors.

Infrastructure Improvement

Implementing a new Warehouse Management System (WMS) may require upgrades to existing infrastructure, such as improved Wi-Fi, barcode scanners, or RFID systems, to ensure optimal performance. These upgrades are necessary to support real-time tracking and automation.

For example, enhancing Wi-Fi connectivity enables seamless communication between devices, while RFID systems improve inventory accuracy. These upgrades directly enhance operational efficiency and ensure a successful WMS implementation.

IT Staff Time

Successful WMS implementation demands a substantial time commitment from IT staff. IT will also monitor performance, apply updates, and resolve issues as they arise.

It’s crucial to budget for IT staff time for a smooth implementation and minimize disruptions to regular operations. Invest in dedicated IT resources to avoid downtime and ensure the WMS runs efficiently to support long-term operational success.

Leveraging Data

Businesses that leverage data from a WMS reduce excess inventory, improve demand forecasting, and maximize warehouse space. Real-time tracking allows businesses to align stock levels with demand to prevent overstocking and stockouts while optimizing storage capacity.

Analyzing inventory accuracy, order processing time, and shipping performance allows businesses to identify inefficiencies and continuously improve operations. Understand how these efficiencies can lead to cost savings by reading our guide on warehouse operations & cost savings.

WMS Software Cost Drivers

Several factors, such as the number of users, the complexity of operations, and the required features, influence the cost of WMS software.

Number of Users

The number of users affects WMS licensing costs, with many providers charging based on user count. As businesses grow, user numbers may increase, which would raise costs. You can avoid these expenses by limiting access to key staff or using tiered pricing models that offer scalability. Many providers allow flexible user additions so businesses can scale their WMS without significant cost increases and keep the system both efficient and affordable.

Operational Complexity

The complexity of warehouse operations affects both the type and cost of the WMS needed. More complex operations, such as multi-location management or high SKU volumes, require advanced systems, which increase costs.

To choose the right WMS, businesses should assess their needs, such as inventory size, number of users, and required features. For instance, a large eCommerce retailer with complex operations will need a more advanced, costly WMS, while a smaller warehouse can opt for a more basic, affordable solution.

Choosing a WMS Pricing Model for Your Business

Businesses can choose between a one-time payment for a perpetual software license or a flexible, subscription-based SaaS model. Each option offers distinct benefits, depending on budget, scalability, and operational needs.

Perpetual Software License

A perpetual software license involves a one-time payment for indefinite use of the WMS, which eliminates recurring subscription fees. While the upfront cost is higher, businesses avoid ongoing licensing costs, making it more cost-effective over time.

This model is ideal for businesses with stable operations that plan to use the WMS long-term and don’t require frequent updates. Positioned as a long-term investment, a perpetual license offers substantial savings by avoiding recurring costs, especially for larger operations.

SaaS Software Subscription

The SaaS subscription model involves a recurring fee for cloud-hosted WMS software that offers benefits like scalability and cost-efficiency. It allows businesses to adjust their plan based on fluctuating needs, which makes it ideal for growth or seasonal changes.

SaaS is cost-effective upfront, with flexible service tiers that let businesses pay only for what they use. It provides a dynamic, affordable solution that can scale up or down as operational needs evolve, ensuring businesses can adapt without committing to large, upfront investments.

Key Takeaways

  • WMS costs can vary greatly based on deployment type, software features, and the number of users.
  • On-premises solutions have high upfront costs but offer greater control and long-term savings.
  • Cloud-based systems are more flexible, with lower upfront costs and scalability.
  • Hidden costs like implementation, training, and infrastructure upgrades should be factored into the budget.

Frequently Asked Questions

How Long Does It Take for a WMS to Pay for Itself?

A WMS typically pays for itself within 1 to 3 years, depending on system scale and efficiency gains. For example, a mid-sized eCommerce business may see ROI in 1-2 years by reducing fulfillment times and stock discrepancies, while larger operations with more complex needs may take up to 3 years. ROI depends on factors like operational complexity and how quickly the system is integrated, with most savings coming from improved efficiency and customer satisfaction.

Is There a Free or Low-Cost Warehouse Management System Available?

Yes, there are free or low-cost WMS options, but they often have limitations like fewer features, scalability issues, or a lack of advanced integrations. While suitable for small businesses with basic needs, these systems may require upgrades as operations grow.

Can a Warehouse Management System Be Customized?

Yes, a WMS can be customized. Many solutions allow adjustments to workflows, reporting, and integrations with other systems or hardware to meet specific business needs. This flexibility ensures the system aligns with unique operational requirements.

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July 15, 2025

Important Holiday Shipping Deadlines: Cut-Off Dates for Major Carriers

As the holiday season approaches, meeting holiday shipping deadlines becomes crucial for businesses to ensure on-time deliveries. The holiday rush can bring about a surge in orders, which creates a frenzy in warehousing and shipping processes.

However, with this spike in demand comes the need for precise planning and efficiency. Shipping deadlines, or cutoffs, play a crucial role in ensuring that products are delivered on time. Missing these deadlines can result in delayed delivery, dissatisfied customers, and lost revenue.

In this article, we’ll discuss why understanding and adhering to holiday shipping deadlines is so vital, highlight important deadlines for major carriers in 2025, and offer tips to ensure your business meets these crucial dates.

Why are Shipping Cut-Off Dates Important?

Think of cut-off dates as the last chance to jump on a moving train – after that, you're waiting for the next one. Just like missing the train leads to a delay in reaching your destination, missing the shipping cut-off date means your goods might not make it to customers in time.

Every year, shipping volumes spike dramatically during the holiday season, and major carriers like USPS, FedEx, and UPS experience an overload. For example, on Cyber Monday in 2024 alone, FedEx processed over 24 million packages.

If your business misses a cutoff, your customers could face significant delays, leading to frustration and potentially lost sales. Keeping track of the last day to ship and planning ahead can mitigate this risk.

Major Holiday Shipping Deadlines for 2025

The shipping deadlines for major carriers are set to accommodate the holiday surge to ensure that deliveries are made before the holidays. Here’s what you need to know about these deadlines for 2025:

USPS

The United States Postal Service (USPS) offers several shipping options during the holidays, including Priority Mail and First-Class Package Service, both of which are frequently used for holiday gifts.

For USPS, the cut-off dates in 2025 are:

  • Priority Mail Express: December 23
  • Priority Mail: December 19
  • First-Class Package Service: December 18

While USPS can often be the most affordable option, especially for smaller packages, businesses need to be mindful that shipping costs can rise during the peak season. USPS is typically a strong choice for local and regional shipping, but may not always offer the same speed as competitors like FedEx or UPS.

FedEx

FedEx is well-known for its reliability and is considered one of the best options, especially during the busy holiday season. Their holiday shipping deadlines in 2025 are:

  • FedEx Express Saver: December 22
  • FedEx Ground: December 18
  • FedEx International Priority: December 21

FedEx guarantees holiday delivery with express shipping, which makes it a popular choice for urgent shipments. They also help businesses manage inventory levels during the holidays by offering tracking and real-time insights.

FedEx's commitment to reliability during the holiday season has been recognized by industry experts. In 2024, FedEx achieved a 97.8% on-time delivery performance during the Black Friday/Cyber Monday period, reflecting its capacity to handle increased volumes efficiently.

UPS

UPS is another major player in the shipping industry that offers services such as UPS Ground and UPS Next Day Air, which are both ideal for last-minute orders. Here are the key cut-off dates for 2025:

  • UPS Ground: December 18
  • UPS 2nd Day Air: December 22
  • UPS Next Day Air: December 23

UPS is a go-to choice for businesses looking to meet the last shipping day for major carriers, with its strong track record of on-time delivery during the holiday season.

5 Tips to Avoid Shipping Delays

Proactive planning will save your business from shipping delays during the holiday season. Here are five tips to ensure your business avoids delays and delivers packages before holiday deadlines:

Plan Beforehand and Ship Early

To avoid last-minute stress, plan holiday shipping ahead of time. Ship weeks in advance for more flexibility and avoid the cutoff rush.

For example, by shipping early, you can avoid the peak season surge to ensure that products arrive at their destinations on time. Early shipping gives you the chance to manage potential delays and keep customer expectations in check.

Leverage Reliable Packaging

Don't undermine the importance of proper packaging because it is key to ensure products arrive intact and on time. Packaging that is too loose can result in damage or delays, while overly tight packaging can cause difficulty in processing the package. Use durable materials and add extra padding for fragile items to reduce the chances of delays and improve your delivery efficiency.

Know about International Shipping Deadlines

International shipping requires careful planning because of added complexities, which include customs clearance and international shipping deadlines. In 2025, major carriers like FedEx and UPS will have different cutoffs for international shipments, and these deadlines should be confirmed early.

If you’re planning to serve global consumers during the holidays, consider using trackable shipping services to ensure visibility throughout the shipping process.

Hire Trackable Shipping Services

Tracking is essential for customer satisfaction and helps reduce customer inquiries. Choosing trackable services such as those offered by FedEx and UPS gives your customers the chance to track their deliveries and have peace of mind. ShipHero also tracks packages through major carriers, helping your business manage these processes smoothly.

Choose Expedited Shipping

UPS Next Day Air or FedEx Express Saver are essential for last-minute orders because these expedited shipping options do the job, even if they can be pricey. By expediting shipping to meet holiday demands, you ensure that your customers get their products on time, especially when orders are placed closer to holiday cutoffs. Expedited shipping helps to arrange overnight shipping before the deadline and ensures that holiday gifts arrive on time.

What is the Last Day to Mail Packages for Christmas?

The last day to mail packages varies based on the carrier. Here’s a quick look at the key cutoff times:

  • USPS: December 23 (Priority Mail Express)
  • FedEx: December 22 (FedEx Express Saver)
  • UPS: December 23 (UPS Next Day Air)

When you miss these deadlines, you'll end up shipping the deliveries late and disappointing your customers. It's important to plan holiday shipping ahead of time and schedule shipments based on carrier deadlines.

How ShipHero Helps to Meet Holiday Shipping Deadlines

Want to make sure you can manage holiday shipping volumes and ensure on-time delivery? ShipHero's automated processes and real-time ship rate tracking help businesses schedule shipments based on carrier deadlines. They also ensure all orders are fulfilled accurately and even integrate seamlessly with major carriers so users only have a single source for managing shipping during the holiday season.

ShipHero’s robust inventory management tools help businesses avoid stockouts and overstocking by providing insights into inventory levels, which is crucial for managing high-demand periods like the holidays. Tracking packages and using real-time data allows ShipHero to make sure that deliveries arrive before their cutoff dates, so your business meets the expectations of your customers every time.

If you need more information on how to improve warehouse operations during peak times, here’s a guide on Warehouse operations & cost savings.

Key Takeaways

  • Take note of holiday shipping deadlines to ensure on-time delivery during the busy season.
  • USPS, FedEx, and UPS have specific cutoff dates for different services.
  • Avoid shipping delays with early planning and reliable packaging.
  • ShipHero helps businesses manage inventory, track shipments, and meet holiday deadlines with ease.

Frequently Asked Questions

Are There Different Shipping Deadlines for International Holiday Shipments?

Yes, international holiday shipments have a different shipping deadline compared to domestic shipments. International shipping deadlines are earlier due to customs processing, longer transit times, and varying destination country logistics. Domestic shipments can be sent closer to the holiday date with options like priority or express shipping.

What Should I Do If I Miss the Holiday Shipping Deadlines?

If you miss the holiday shipping deadlines, use expedited services like overnight or two-day shipping. Consider using local courier services or same-day delivery apps. Digital alternatives like e-gift cards or subscriptions can also replace physical gifts. Communicate delays with recipients to manage expectations and offer tracking updates.

Is It Too Late to Ship for Christmas?

No. It is not too late to ship for Christmas, but options are limited. Use last-minute services like overnight, same-day, or express shipping. Carriers like FedEx, UPS, and USPS offer holiday cutoff dates for premium services. Expect higher costs and increased risk of delays due to volume and weather.

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May 21, 2025

How to Effectively Evaluate Peak Season Shipping Performance

Peak season is the best time to build a stellar reputation. During high-demand periods like the holidays, customers don’t just expect fast shipping; they expect flawless execution. If a package arrives late or damaged, you could lose a customer forever. So, learning how to evaluate peak season shipping performance isn’t just a “nice to do,” but a competitive advantage. In this guide, you’ll learn exactly which metrics to track, how to interpret the data, and what steps to take next. Here’s how you can improve performance during high-volume seasons.

What Do Customers Expect in Peak Season?

Let’s be clear: expectations skyrocket during the peak shipping season. Customers want:

  • Fast deliveries
  • Clear communication and real-time tracking
  • Seamless returns
  • Reliable service, even when order volume explodes

If you're not meeting those expectations, they won’t wait around. And when something goes wrong, like a delay or a missed package, you won’t always get the chance to make it right.

Peak Season Dates

First things first, identify your peak season dates. The most intense fulfillment periods typically fall between Black Friday and Christmas, but there are other seasonal surges too: back-to-school, Valentine’s Day, and regional shopping holidays. You may also see spikes around product launches or influencer campaigns. Knowing your brand’s specific demand windows allows you to define time-bound benchmarks and monitor logistics performance accordingly.

Key Metrics You Need to Track During Peak Season

But here’s the thing. If you don’t track it, you can’t improve it. Here’s what you need to monitor to truly understand how to evaluate peak season shipping performance:

  • On-time delivery rate: Did packages arrive when promised?
  • Order fulfillment speed: How long did it take to pick, pack, and ship?
  • Shipping cost efficiency: Were your shipping costs in line with your budget?
  • Customer satisfaction metrics: What did reviews, NPS, and CSAT say?
  • Return rate: Were customers sending back more than usual?
  • Shipping delays analysis: Where and why did bottlenecks happen?

Use these metrics to quantify your success and identify opportunities for improvement. Dashboard tools or software integrations like ShipHero offer real-time shipment tracking and carrier performance evaluation, which can make this process easier and more actionable. But how?

How to Evaluate Your Peak Season Shipping Performance

Let’s break it down step-by-step. A thorough assessment of your peak season involves everything from internal operations to carrier reliability and customer feedback.

Set Clear Key Performance Indicators (KPIs)

Before you can improve, you need to know what success looks like. Setting meaningful KPIs helps you stay focused on outcomes that matter as they allow for comparative analysis. For example, you can track the following:KPITarget BenchmarkOn-time Delivery Rate98%+Packing Error Rate< 1%Fulfillment TimeUnder 24 hoursReturn Rate< 8%These peak season performance benchmarks are essential when your team assesses shipping performance during peak demand, reviews order fulfillment times, and audits shipping processes for accuracy and efficiency.

Analyze Historical Performance

Historical data gives you the context to spot trends and avoid repeat mistakes. You can:

  • Forecast shipping volumes based on historical data
  • Quantify the impact of shipping delays on customer experience
  • Investigate causes of shipping delays to eliminate repeat offenders

Ask yourself: Where did the bottlenecks occur last year? Which carriers underperformed? Did specific products or warehouses contribute to inventory stockouts? Segment your analysis to uncover actionable insights.

Customer Feedback and Satisfaction

What your customers say matters. And during the peak season, their feedback becomes even more telling. Use tools like Net Promoter Score (NPS), star ratings, and review analysis tools.This feedback helps you measure customer satisfaction with shipping speed and quantify the impact of late or damaged deliveries. Comments about “late packages” or “poor packaging” can reveal more than just frustration, as they can expose gaps you need to fix. It’s also a powerful way to enhance shipping performance with data-driven insights.

Evaluate Third-Party Carrier Performance

Your carrier is often the last touchpoint in the customer experience. To ensure they’re delivering on promises, monitor carrier performance during high-volume periods with:

  • SLA compliance reports
  • Carrier comparison reports
  • Damage and delay statistics

These insights help you compare carrier performance and on-time delivery rates, and can inform your carrier strategy moving forward. If a carrier repeatedly causes shipping delays, it may be time to renegotiate or move on to a different courier.

Assess Shipping Costs

Shipping cost efficiency often erodes during busy seasons. To monitor this, we suggest that you stay on top of all the variables:Cost FactorWhat to MonitorBase Rates & SurchargesCheck for seasonal rate hikes and hidden carrier feesExpedited Shipping UsageTrack the percentage of orders requiring rush deliveryCost per ReturnMeasure reverse logistics costs, including handling and restockingCost-to-Serve AnalysisCalculate shipping cost efficiency during peak season to identify margin lossUsing a cost-to-serve analysis, you can calculate shipping cost efficiency during peak season and see where margin loss occurs.

Measure Fulfillment Efficiency

Your warehouse operations are the engine behind every successful delivery. To evaluate the efficiency of warehouse operations and improve order processing time for faster shipping, identify bottlenecks in the shipping process. Consider metrics like:

  • Picking and packing speed
  • Error rates
  • Whether temp labor received sufficient training

These insights will help you optimize internal workflows ahead of your next peak season.

Monitor Return Handling

Returns don’t have to be a profit killer if you manage them right. You’ll want to track the return volume, processing time, and restocking accuracy. Also, identify the most common reasons for returns. Are items coming back due to damage, incorrect fulfillment, or vague product descriptions? Understanding the "why" behind returns is just as important as handling the "how." Use these insights to improve your customer experience strategy.

Capacity Management

Scalability matters. If your operation buckles under pressure, especially in inventory management, it’s time to reassess:

  • Staffing sufficiency during peak hours
  • Warehouse space vs. shipment volume
  • Whether your carrier network was prepared

This warehouse performance review allows you to document peak season shipping performance for future planning, improve training schedules, and ensure you're ready to flex as demand grows.But evaluating your peak season performance doesn’t end there. It continues right after the peak season.

How to Conduct a Post-Season Review to Evaluate Shipping Efficiency

A structured post-peak assessment turns data into progress. To do this, assemble a cross-functional team. Then, break down your peak season shipping performance by:

  • Internal fulfillment and warehouse processes
  • Customer satisfaction metrics
  • Carrier and partner reliability
  • Budget adherence and cost control

Document lessons learned and prioritize the biggest opportunities for improvement. Shipping management software like ShipHero can help centralize your shipping data and generate actionable insights for smoother future peak seasons. To learn how ShipHero can help streamline your peak season logistics, request a free quote today. This way, you can build a better plan for the next peak season.

Tips to Improve Shipping Performance During Peak Season

Once you’ve evaluated your performance, use those insights to level up. Here’s how:

  • Adopt automation tools for packing, labeling, and order routing
  • Use predictive analytics to forecast demand and prep inventory
  • Cross-train your team to flex staff where needed
  • Diversify your carrier relationships for better rate shopping and reliability
  • Send proactive tracking alerts to improve customer communication

Every small improvement compounds during high-volume weeks. So, start refining your strategy today, because the best time to prepare for peak season is before it begins.

Key Takeaways

  • Track and analyze the right metrics to assess peak performance.
  • Evaluate every aspect from carriers and shipping costs to returns and customer feedback.
  • Use structured reviews and data-driven strategies to optimize future results.

Frequently Asked Questions

Can Predictive Analytics Improve Holiday Shipping Performance?

Yes. Predictive analytics helps you forecast volume, streamline routes, and allocate labor efficiently to prevent holiday shipping delays before they happen.

Is Post-Peak Season Evaluation Necessary for Future Optimization?

Yes. A proper review highlights both strengths and weaknesses so you can prepare scalable solutions for next year.

Can Data Analytics Tools Help Assess Peak Season Shipping Effectively?

Yes. Real-time data tools let you track, quantify, and report on critical metrics, giving you faster insight into your shipping performance.

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May 21, 2025

Best Tips for Effective Peak Season Inventory Management

Whether it’s Black Friday, Cyber Monday, the holiday rush, or a surprise surge from viral marketing, demand spikes fast, and you want your business to be ready for it.Effective inventory management during peak periods allows you to get your best products to customers quickly. This then creates a better shopping experience that keeps them coming back and sets the stage for sustained growth throughout the year.Let’s explore how strategic inventory planning can boost your margins, improve efficiency, and delight your customers even when orders pour in by the second.

What is Seasonal Inventory Management?

Seasonal inventory management is the strategic process of preparing, organizing, and tracking stock during high-demand periods. This includes everything from forecasting sales trends to optimizing stock levels for peak season and maintaining operational flow during surges.Retailers, eCommerce brands, and 3PLs experience seasonal spikes during:

  • Holidays (e.g., Christmas, Valentine’s Day)
  • Promotional events (e.g., Amazon Prime Day)
  • Industry-specific seasons (e.g., back-to-school, summer apparel)

Businesses that anticipate customer demand during peak times avoid the two worst-case scenarios: stockouts that cost sales and overstocking that ties up capital.

7 Inventory Management Strategies for the Peak Season

Here, we break down the most effective strategies for getting ahead (and staying ahead) during high-volume periods.

Identify Seasonal Inventory to Boost Sales

Not all inventory is created equal. Businesses must stock high-demand items ahead of time and treat them differently from evergreen Stock Keeping Units (SKUs).Take fashion retailers, for example. They ramp up inventory on holiday collections weeks in advance, or how toy brands prepare for Q4 months ahead to capitalize on gifting demand.Focusing on seasonal products not only increases revenue but also improves customer engagement. Promotional bundles, limited editions, and early access can all drive urgency and boost conversions.

Forecast Demand and Sales for New SKUs

Businesses that forecast demand accurately can implement the right order fulfilment strategy during peak season and avoid costly missteps.Accurate forecasting starts with a thorough analysis of past data. This could be previous shipping performance or historical sales, such as which inventory stock was the best seller, average order size, and channel of maximum orders (e.g., online or in-store).Case in point: One ShipHero client achieved their logistics goals through ShipHero's WMS. The platform's Bulk Ship feature helped their team handle high-volume orders with ease, boosting client satisfaction and fostering long-term partnerships.

Set Optimal Inventory Levels

Setting optimal inventory levels ensures products are available when needed, without bloating storage or overextending budgets. This involves calculating lead times, expected sales, and buffer stock.For example, to reduce stockouts during the holiday rush, ShipHero’s built-in reports can help your business fine-tune reorder points across SKUs.Monitoring stock levels to prevent shortages while also avoiding overstock is a delicate balance, but it’s doable with the right systems in place.

Utilise Inventory Management Software

Manual processes are a liability, especially during peak season. Businesses need tools that automate inventory management to reduce errors and free up staff time.Inventory software like ShipHero tracks real-time inventory movement, automates reordering, and integrates with sales platforms to give you end-to-end visibility. This makes sure you don’t miss sales or misallocate inventory in crunch time.One client scaled from 500 to 10,000 orders per day with minimal staff increases, thanks to automated replenishment, centralized order tracking, and warehouse routing.

Optimise Warehouse Layout and Picking Processes

A streamlined layout improves accuracy, reduces labor costs, and speeds up last-mile delivery. Companies that optimize warehouse layout and streamline picking processes reduce order fulfillment time and errors.That’s exactly what Good Company did. By reorganizing their warehouse based on top-selling SKUs and order frequency, they achieved a 50% reduction in pick times.

Plan the Storage Location for the Seasonal Inventory

Placing high-volume SKUs in easily accessible zones enables faster picking and prevents stockouts during peak periods.For example, you may use the ABC analysis to categorize inventory by movement. This means prioritizing A-level items near packing stations or high-speed zones to accelerate throughput.Planning for efficient storage and handling ensures space is used wisely, and seasonal items don’t bottleneck fulfillment operations. This is why where you store seasonal items matters.

Maintain Regular Orders

Supply chain disruptions are another common scenario during peak seasons. It’s highly advisable that you maintain regular orders with vendors and communicate frequently to avoid delays.To handle fluctuations in demand without panic-buying or overpaying, you may create staggered purchase orders with backup suppliers. Regular ordering and supplier communication keep your fulfillment engine running, even when the pressure is on.

Common Seasonal Inventory Challenges

Challenges may still arise even with all your team’s preparation. Here's how to spot and solve the most common issues:

Demand Forecast

Unpredictable consumer behavior, market shifts, or unexpected trends can derail even the best forecasts. Still, forecasting demand accurately helps businesses control inventory costs during high-volume periods and avoid unnecessary markdowns.

Dead Stock

When seasonal inventory misses the mark, you’re left with dead stock, which means products that don’t sell and drain resources. This inventory ties up capital, clogs storage, and reduces profitability. Smart promotions and dynamic pricing can help mitigate this risk.

Inventory Shortages / Overstocks

Stockouts = missed revenue. Overstock = wasted space and budget.Balancing stock levels with forecasted demand is important. Use real-time analytics to spot issues early and adjust purchase orders or promotional pushes accordingly.

Inventory Inaccuracy

From miscounts to misplacement, inaccuracies spike especially during peak times. Implementing efficient inventory control systems reduces these issues. Barcode scanning, real-time syncing, and software validation ensure what’s in your system reflects what’s on your shelves.

Inventory Management Mistakes You Should Avoid in Peak Season

Avoid these pitfalls to keep your operations on track:

  • Relying on spreadsheets instead of automation
  • Underestimating lead times from suppliers
  • Ignoring warehouse layout and storage planning
  • Failing to adjust stock levels based on sales trends
  • Not allocating inventory across multiple warehouses

Key Takeaways

  • Plan ahead by forecasting demand, identifying high-demand SKUs, and setting optimal inventory levels.
  • Implement software like ShipHero to automate processes, track real-time inventory movement, and manage fulfillment across channels.
  • Stay flexible to meet customer demand, minimize waste, and capitalize on sales opportunities.

Frequently Asked Questions

What is Cycle Time in Inventory Management?

Cycle time is the total time it takes for inventory to move through the supply chain, from when it arrives at the warehouse to when it’s shipped to the customer.

How Can I Prevent Stockouts During Peak Season?

To prevent stockouts during peak periods, monitor your inventory levels closely. Use forecasting tools, maintain regular communication with suppliers, and implement automated reorder points to ensure stock replenishment before it’s too late.

How Can I Better Forecast Inventory Needs for Peak Season?

To help you make informed decisions about stocking levels, product launches, or promotional timing, use a combination of historical data, current sales trends, and predictive analytics for more accurate forecasting.

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May 9, 2025

Third-Party Logistics Definition and Analysis: 3PL Guide

What Is a Third-Party Logistics Company?

3PL companies are companies that offer various eCommerce logistics processes to online businesses. Some services they offer include warehousing, inventory management, and order fulfillment.

3PL involves the business, the logistics provider, and the shipping carrier. In simple terms, a 3PL provider offers logistics services to manage certain aspects of a company’s shipping operations. 3PLs are renowned for their logistics industry expertise and can help companies better fulfill orders to keep their customers happy.

Some people think 3PLs and freight brokers are essentially the same. However, 3PL companies are more active than freight brokers because they take over your fulfillment operations. Meanwhile, freight brokers only connect you to shipping carriers without touching your products.

A 3PL becomes integrated into the company’s inventory storage and transportation procedures. Rather than storing, packaging, and shipping orders, companies hire a 3PL to manage the entire process. The 3PL owns or leases its storage and transportation assets to fulfill the client’s orders remotely, ensuring you can focus on growing your business.

Third-party supply chain models first appeared in the 1970s when intermodal marketers took packages from businesses and brought them to rail stations for delivery. People developed 3PL software to help companies manage inventory and deliveries as the field grows. Nowadays, all kinds of businesses, from Fortune 500 to small businesses, use third-party logistics.

Benefits of Third-Party Logistics in Supply Chain Management

Here are the benefits of working with a 3PL company:

Reduce Logistics Costs

Third-party logistics companies often have connections in the sector, meaning they have better access to vendors and can negotiate higher discounts for you. By partnering with them, you can use their contacts and influence to reduce shipping supply and warehousing expenses, ultimately saving you money.

Receive Logistics Experience

Many third-party logistics service experts have decades of combined experience in the industry. When you hire a 3PL company, you get access to this expertise to get insights on transport documentation, shipping regulations and other logistics issues. They can also answer your questions about how to increase operational efficiencies.

Focus on Critical Functions

Running an in-house logistics division takes a lot of time and money. By hiring a 3PL company, you can instead focus on core business processes like developing marketing materials and improving sales channels. Better yet, you can do this without dedicating any internal staff or resources to run an in-house logistics division.

Scale With Your Business Capabilities

3PLs provide custom-made services based on your company’s needs and performance. If your business grows and product orders increase, you can sign them for a more significant contract with more benefits. Conversely, considering downscaling your business, you can opt out of some of their services.

Third-Party Logistics Business Model

As the name implies, 3PL involves three parties that help bring products to the market. Here are the three parties involved in the 3PL model:

  • The Business: The business is your company – you’re responsible for producing goods and running the eCommerce business. Once people buy your products, you send the orders to your logistics company.
  • The Logistics Company: The logistics company is the intermediary between your company and the shipping providers. Third-party logistics companies offer many services, including warehousing, packaging and inventory management.
  • The Shipper: The shipper carries your products to physical stores or the buyers’ doors. Major shippers include USPS, UPS and DHL.

What Services Does a 3PL Provide?

A 3PL can scale and customize its services according to the client’s specific needs. The client still retains some oversight when managing shipping operations. Before signing a contract, you can outline what services you want the 3PL to provide and what services you will maintain in-house. As your business grows, your 3PL provider can take over a significant role in expanding your supply chain and procurement operations.

Here’s an overview of the services a 3PL typically provides:

Product Storage Solutions

3PL companies provide warehouse spaces to handle order fulfillment for multiple companies in one place. This improves efficiency and reduces costs because they don’t have to switch between numerous warehouse locations to finish orders. Moreover, you don’t have to lease warehouse space, buy forklifts, or rent trucks to handle your merchandise.

Inventory Management and Organization

Managing inventory involves more than simply storing your company’s products. Integrative technology also syncs your inventory with your online store in real-time, so you can track inventory and predict demand to avoid sell-outs. Your 3PL also helps organize items with multiple parts into proper categories, ensuring nothing is misplaced.

Inventory Distribution

Most 3PL providers have fulfillment centers across the country to store your products. 3PL companies distribute your inventory across the country to ensure fast shipment times.

A 3PL automatically routes orders to fulfillment centers based on where the customer resides. 3PLs use extensive automation to save hundreds and thousands of dollars on inventory distribution, raising their clients’ profits.

Picking and Packing

Alongside storage, 3PL companies assign staff to pick products for each order and package them for delivery.

Freight Forwarding

Once the products are picked and packaged, the 3PL forwards them to a shipping carrier for delivery. Different 3PLs work with other carriers, and a good 3PL will choose the one that offers the best price and delivery speed. Some 3PLs even work with local carriers for less than truckload (LTL) shipping for local orders.

Expedited Shipping

By partnering with a 3PL, your company can offer expedited shipping options to your customers since fulfillment centers send out orders daily. 3PLs often negotiate discounts with carriers like FedEx, DHL, USPS and others to offer faster delivery speeds at a manageable cost.

Shipment Tracing/Tracking

In addition to handling the shipping process, a 3PL will also manage the tracing and tracking process. Customers will receive shipping information to track their orders throughout the fulfillment process.

Reverse Logistics (Returns)

Not only do 3PLs offer shipment services, but they can also provide reverse logistics to handle returns. A 3PL can provide customers with return labels to drop the item off with a carrier for return to the fulfillment center.

Again, when you sign a contract with a 3PL company, you can customize its services according to your business’s needs. An experienced 3PL provider will be able to handle the logistics of the entire supply chain from when your customer submits their order to when it arrives on their doorstep.

How 3PLs Handle Order Fulfillment

So you can visualize what this looks like, here is an outline of the order fulfillment process from a 3PL provider’s perspective:

Step 1: Receiving

A 3PL needs inventory to complete customer orders, so your first act should be moving inventory to their warehouse. Depending on your business size, your inventory may be divided into several fulfillment centers. Each 3PL has its process for receiving and storing inventory. Most providers can customize this service according to the client’s needs.

Step 2: Picking

Depending on the 3PL’s software, your partner may get the orders automatically, or you may have to send them manually. After placing the order, the 3PL starts the order fulfillment process by picking the items at the warehouse and then passes it to the next stage of the supply chain for packaging.

Step 3: Packing

Once the 3PL has picked up all ordered items, they are prepared for packing.

Standard shipping materials for your products include cardboard boxes, poly mailers, bubble wrap, packing tape and bubble mailers. The best 3PL company can balance package protection and small dimensional weight, so your products arrive safely and within budget.

Some 3PL companies charge extra for packing material, but others fold the costs into the service fee. Depending on your working relationship, 3PL companies may also let brands customize their packaging.

Step 4: Shipping

After the products are prepared, they’re handed off to a courier for final delivery.

Some 3PLs partner with specific shipping carriers, while other companies have a rotation of transportation services to get the best deals. Either way, 3PL partners are responsible for brokering deals with freight forwarders to bring you the best rates. The courier fleet usually picks items up from your 3PL partner’s warehouses.

Step 5: Returns

The order process doesn’t always finish once the package is delivered to the customer’s door. Specifically, product returns can get complicated if you manage inventory stock levels yourself. When you’re working with a 3PL partner, they receive all returned products to be restocked, scrapped or processed.

To make the return process more manageable, you can ask the 3PL company to provide shipping labels for every package. Customers can fill them out and return their packages if something goes wrong.

It should be clear by now that 3PL partnerships benefit companies, but how do you determine whether yours will? Keep reading to learn the signs that it’s time to hire a 3PL.

When Do You Need a 3PL?

3PLs are needed when you can’t handle order fulfillment by yourself. Unless you’re running a small retail business out of your garage with no more than a dozen orders a week, the chances are good that your company could benefit from hiring a 3PL provider. To help you decide, here is an overview of the advantages associated with working with a third-party logistics provider:

  • Time savings: Outsourcing your company’s logistics means you have more time to focus on critical business processes.
  • Cost savings: 3PL companies offer lower warehousing, shipping, and inventory management prices, which is cheaper than building in-house logistics departments.
  • Improved compliance: 3PL companies help you stay updated with the latest logistics technologies and regulations.
    • Service customization: When it comes to warehousing, shipping, and distribution, a 3PL provider can customize its services according to your needs and adjust as you grow.
    • Access to resources: Hiring a 3PL gives you access to the best inventory management software and other integrative technology you might not get on your own.
  • Expanded reach: 3PL companies have more experience negotiating with shipping carriers and other vendors so that you can get the best logistics services at low rates.
  • Risk reduction: Outsourcing operational logistics to a 3PL company means fewer labor and financial risks than building an in-house logistics department.

Still unsure whether hiring a 3PL provider is the next logical step for your business? Here are some of the top reasons to hire a third-party logistics provider:

You’re Shipping More Than 100 Orders Per Month

There is nothing magical about the number “100” – the point is that your company is receiving more orders than you can efficiently manage in-house. Shipping a large volume of items per month means your team spends more time and effort fulfilling orders than doing core business tasks. Once you’ve reached over 100 shipments per month, it’s a good idea to hire a 3PL company to support your operations.

You’ve Run Out of Storage Space for Your Inventory

Any retail company’s goal is to have enough orders that it becomes necessary to increase inventory levels. Of course, when this happens, you’ll need space to store all of that extra inventory. Rather than dealing with this predicament each time you add a new product to your store, turn over storage logistics to a 3PL.

You Want to Offer Your Customers Expedited Shipping

Suppose you’re currently managing your order fulfillment in-house. In that case, you may struggle to make it to the post office even once a day, let alone often enough to give your customers expedited shipping options. With a 3PL handling your order fulfillment logistics, you can suddenly offer one-day, two-day, and maybe even same-day delivery.

You Want to Save Money on Storage and Shipping

Working with 3PL providers isn’t cheap, but it could save you loads of time and money. Instead of spending a lot to lease storage space and build an in-house logistics division, consider hiring a 3PL so you can spend the savings on building your business. Additionally, 3PL services speed up product deliveries and give you a competitive advantage.

You Want Your Company to Have Room to Grow

Every good business person is forward-thinking. From the moment you start your business, you should know where you want to go and how you want to get there. Suppose you expand your offerings throughout the country or around the globe. In that case, a 3PL can help you get there with inventory distribution services. For example, some 3PLs can leverage 2-day or overnight shipping to help eCommerce businesses keep up with Amazon and other giants.

Hiring a 3PL provider to manage your supply chain’s logistics is smart if any or all of the signs above are coming into play. Before you start shopping around for a 3PL, however, you should take a moment to consider whether doing so is enough. You may want to consider taking things one step further and hiring fourth-party logistics service providers – keep reading to learn more.

What’s the Difference Between a 3PL and 4PL?

First and foremost, you should know that 3PLs and 4PLs are professional, hired services that help businesses like yours plan and execute inventory management and order fulfillment logistics. You get much more flexibility than you would if you managed fulfillment in-house.

As you well know by now, a third-party logistics provider is a company that handles the logistics of your company’s supply chain and order fulfillment processes. Depending on how much control you want to hand over to your 3PL, they can do everything from storing and managing your inventory to picking, packing, and shipping your orders. They can even handle the returns management process for you.

So, what is a fourth-party logistics provider, and how does it differ from a 3PL?

A fourth-party logistics provider adds another element to the equation, combining various resources and technologies to optimize your supply chain’s design and execution. You can still keep your 3PL to manage the day-to-day details of order fulfillment. Still, a 4PL will become the “control tower” that oversees supply chain management. They will supervise your 3PLs and any other resources or providers you use to ensure your supply chain operates smoothly, efficiently, and cost-effectively. For businesses that want total supply chain visibility, a 4PL provider can be a great option.

The critical difference between a 4PL and a 3PL is that many 3PLs are asset-based – they own or lease equipment and warehouses that they use to provide services. As such, a 3PL is concerned with its costs and may not always seek the best deal for you if it means a better deal for them. In contrast, a 4PL’s only concern is integrating and optimizing your supply chain operations.

The Different Types of 3PL Providers

A third-party logistics provider can offer many services, though many focus on specific supply chain solutions. As a business, this might mean hiring multiple 3PLs to fulfill your supply chain’s different aspects – this is when hiring a 4PL may come in handy.

Here is a quick overview of the different types of 3PL providers you may come across:

Transportation

As part of your transportation 3PL search, you need to consider several factors, including: the company’s location, where your customers are located, delivery timelines, shipping methods, service options, and pricing and discounts. This type of 3PL deals with shipping inventory between locations.

Warehousing/Distribution

The most common type of 3PL is warehouse and distribution-based. These providers handle the storage, shipment, and returns of your orders. When considering a warehousing 3PL, you’ll need to consider the number of locations and their geographical locations, the pricing model for storage, negotiated shipping rates, delivery insurance, daily cutoffs for order fulfillment, and management tools.

Financial/Information

Once your company expands beyond the eight or nine-figure mark in annual revenue, you may want to bring a financial 3PL on board to help you optimize your operations for the industry and to evaluate current trends. These 3PLs offer freight auditing, cost accounting, bookkeeping, tracking, tracing, and inventory management.

How 3PL Pricing Models Work

Now that you better understand the different types of 3PL providers, you may wonder how much it costs to hire a 3PL. Third-party logistics pricing depends on the services you require and the scope. Several factors that determine 3PL pricing include:

  • Onboarding: Getting a 3PL partnership up and running can take 3 to 6 months, so some companies charge onboarding fees to set your company up with integrated technology to manage order fulfillment services.
  • Inventory Receiving: Before a 3PL can start managing its supply chain, it must receive its inventory from suppliers or manufacturers. Some companies charge per unit or pallet, while others charge by the hour or a flat rate for receiving and storing inventory.
  • Inventory Storage: Different 3PLs offer different storage fees depending on the warehouse. You may be charged a lower rate for shared storage but will share the fulfillment center with other companies. You may be charged per item, bin, shelf, or pallet for storage.
  • Order Picking and Packing: Many 3PLs charge a fee for picking each item, while others include this cost in the total order fulfillment price. Some companies offer discounted rates for orders under a certain number of items.
  • Packaging: Some 3PLs include packaging materials in their shipping costs, while others charge a fee. You may have the option to customize your packaging materials, or you may not.
  • Kitting: Refers to any unique accommodations you request for assembling, arranging, or packing orders before shipping. Assembly fees vary according to your individual needs.
  • Shipping: Most 3PLs have relationships with shipping carriers to reduce costs, which means more significant savings. These costs consider various factors, such as shipping speed, shipping zones, and packages’ dimensional weight.

In addition to considering these individual costs, you should also know that most 3PLs offer three pricing models. Here is a quick overview of their differences:

  1. Total Fulfillment Cost: This pricing model reflects the total fulfillment cost for direct-to-consumer orders, charging only for receiving, storing, and shipping inventory instead of fees for individual services.
  2. Fulfillment by Amazon: Abbreviated to FBA, Fulfillment by Amazon is a model in which products are sold on the Amazon marketplace, and Amazon fulfills orders on behalf of your company. Because Amazon receives a cut of every sale, they can offer discounted fulfillment fees. This offer is convenient for some companies, but for others, it means sacrificing a portion of their bottom line and losing the ability to highlight their brand. Amazon also charges long-term storage fees for unsold items.
  3. Pick and Pack: As you can guess from the name, this pricing model is based on separate charges for each item picked and packaged. Most 3PL providers charge between $0.15 and $5.00 for each pick, so that costs can add up quickly with this pricing model.

When choosing a 3PL provider, consider all aspects, including costs. Keep reading to receive some additional tips for selecting a 3PL provider.

Tips for Choosing a 3PL Provider

If you’ve decided that hiring a third-party logistics provider is the next logical step in expanding your business, congratulations! Now comes the hard work – choosing the perfect provider to meet your business’s current needs while offering room for growth.

Here are some simple tips to keep in mind when choosing a 3PL provider:

  • Ask the provider if they have an enforceable non-disclosure agreement (NDA).
  • Look at the company’s financial stability and client satisfaction track record.
  • Book a consultation to visit a nearby 3PL warehouse or distribution center to see if their operations are up to code.
  • Consider the company’s hours of operation, including weekends and holiday hours.
  • Ask what services the company provides and which, if any, they consider their specialty.
  • Determine what third-party logistics software they use and examine its features.
  • Ask how the company differs from other 3PLs and what differentiates them from the competition.
  • Consider the options for customization and scalability of services.
  • Inquire about their relationships with shipping carriers and their negotiated rates.
  • Ask about their options for expedited shipping as well as guaranteed deliveries.
  • Determine how many warehouses they operate and their locations.
  • Ask about their customer service policies and how they help you when an issue occurs.
  • Ask what the costs and process is. If you’re not happy, choose to switch to another 3PL.
  • Find out what their typical customer profile is. If their profile is disjointed or you’re not similar to their other customers, they might not be the right 3PL.
  • Try to find reviews and talk to existing or past customers.

Examples of 3PL Companies for eCommerce and Small Businesses

There are dozens of 3PL companies vying for your business, so choosing one is challenging. To help you decide, here are four premiere 3PL company options for your eCommerce and small business:

ShipHero

ShipHero is one of the best third-party logistics services for online retailers providing order fulfillment for more than 4,000 eCommerce businesses. Here are some of the benefits you’ll get when partnering up with ShipHero:

  • Warehouse management services
  • Robust 3PL software system
  • Nationwide fulfillment center network
  • Professional returns management
  • eCommerce platform integration
  • A variety of delivery options
  • Simple pricing model and flat fees
  • No-contract services

ShipHero also integrates with major eCommerce platforms like Shopify Plus, BigCommerce, Shopify, Amazon, and WooCommerce.

ShipBob

ShipBob is a third-party logistics company that helps you ship products worldwide. It promises shipping to all areas of the world through fulfillment centers in North America, Australia, and Europe.

ShipBob offers these 3PL services:

  • Warehouse storage
  • Pick and pack
  • Product receiving
  • Standard product packaging
  • Product shipping

ShipBob offers integrations with major eCommerce platforms like Shopify, BigCommerce, and Squarespace.

Whitebox

Whitebox offers end-to-end 3PL services to help your products go from the factory floor to the buyers’ doorstep. Whitebox even has an in-house advertising agency to help you market your business.

The services offered by Whitebox include:

  • Product packaging
  • Shipping
  • Quality assurance
  • Warehouse management
  • Order fulfillment
  • Product description creation
  • Professional product photography

FedEx Fulfillment

FedEx Fulfillment is the 3PL subsidiary of FedEx, which offers third-party logistics to small businesses. It boasts excellent customer service and a resource hub to help new business owners learn entrepreneurship.

Here are the services you’ll get from FedEx Fulfillment:

  • Order fulfillment
  • Product packaging
  • Reverse logistics
  • Warehouse and storage management

How to Choose the Best Third-Party Logistics Company

Choosing the right 3PL company can help you cut costs and improve efficiency. Follow these tips to pick the right 3PL provider:

  • Research the company’s reputation and track record.
  • Find a company that offers all the services you need.
  • Look into the 3PL company’s technology.
  • Ask about their inventory and packaging customization offerings.
  • Pick a company that provides multiple fulfillment centers across your target regions.

Closing Thoughts

Once you’ve narrowed your list to a few different 3PL options, it’s time to start digging deeper to find the best match for your company. Before talking to any 3PL in-depth, ensure they have and sign a non-disclosure agreement to protect your company.

In addition to talking to the 3PL’s representatives, you should also ask for references in the industry to determine whether the company has a solid track record and a positive reputation. Over time, it will become clear whether any of the 3PLs on your list are the right fit for your company or not.

Of course, the most important matter when choosing a 3PL partner is the value it offers. Find a 3PL company that caters to your order fulfillment needs at a reasonable price.

Finding the perfect third-party logistics partner that will keep your company’s best interests in mind may not be a quick and easy process. Still, it is important that you do it right.

For help finding a 3PL provider, check out our online directory or contact ShipHero directly to learn how we can help you with fulfillment.

Third-Party Logistics FAQs

What are Third-Party Logistics (3PLs)?

Third-party logistics involves handing your logistics operations over to another company. A third-party logistics company usually offers warehousing, shipping, and inventory management services.

What’s the Difference Between 3PL vs. 4PL?

The main difference between 3PL and 4PL is the number of parties involved. A 3PL company still works under your management to handle your inventory and shipments. In contrast, a 4PL company contracts different 3PL providers to take your products.

What are the Benefits of Working with a 3PL?

The main benefits of working with 3PLs are cost and time savings. You also gain access to their expertise. You don’t have to train in-house logistics employees to handle warehousing and shipping.

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November 12, 2024

2024 ShipHero Holiday Gift Guide

The holiday season is here, and finding gifts that match the drive and creativity of clients, business partners, and teams can feel like a tall order. At ShipHero, we know quality and innovation are key, especially for the leaders and pioneers we’re privileged to work with. That’s why we’ve handpicked a selection of standout items from our trusted partners. Whether you’re looking to surprise someone with a touch of luxury or make their life a little healthier, our guide is here to help you find the perfect match.

Campfire Cycling - Surly Preamble Flat Bar

Adventure Awaits with This Versatile Bike

The Surly Preamble Flat Bar is a must-have for the adventurer at heart. This steel-framed marvel offers quality and affordability, ideal for smooth rides and not-so-smooth roads. Designed with durability in mind, it’s perfect for regular commuters or those embarking on their first backpacking trip. Gift the freedom of the open road this holiday season.‍

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Hush - Iced Bamboo Cooling Sheet and Pillowcase Set

Reclaim Rest with the Ultimate Cooling Sheets

Help someone you care about beat insomnia and anxiety with Hush’s Iced Bamboo Cooling Sheets. Made from sustainably sourced bamboo, these sheets are soft, anti-bacterial, and perfect for hot sleepers. They wick away heat and sweat, ensuring a clean and comfortable night's sleep. Give the gift of serene slumber with Hush's innovative bedding.‍

Check out Hush Sheets

Natura Market - Holiday Gift Shop

Healthy, Thoughtful Gifts for Every Diet

Natura Market's Holiday Gift Shop takes the guesswork out of finding unique, diet-friendly treats and thoughtful gifts for health-conscious friends, clients, and colleagues. With carefully curated options that suit any lifestyle, their selection of nutritious, on-trend products ensures that each gift feels special and intentional—perfect for spreading holiday cheer without compromising quality.

‍Visit Natura Market’s Gift Shop

Red Land Cotton - Basic Sheet Set

Elevate Any Bedroom with Timeless Elegance

Red Land Cotton brings you heirloom-quality bedding crafted from 100% cotton grown on their family farm in Alabama. These sheets offer a crisp, cool, percale experience that promises a heavenly sleep night after night. Proudly made in the USA, they are perfect for those who appreciate craftsmanship and sustainability. Treat someone to this luxurious bedding set—they'll thank you every morning!

‍Explore the Basic Sheet Set

‍This holiday season, make your gifts as memorable as the relationships you’ve built. At ShipHero, we’re here to help you thrive during peak season with a WMS solution designed to keep everything running like clockwork—so you can focus on what truly matters. Let’s set your business up for an extraordinary 2025 filled with growth, success, and seamless logistics.

Make this your most rewarding holiday season yet.

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